Zoeller AquaNot 508 Spin

To Next Page

FM3166

0419

Supersedes

New

12 VOLT DC BATTERY BACKUP PUMP

INSTALLATION INSTRUCTIONS

PREINSTALLATION CHECKLIST

1. Inspect your pump. Occasionally, products are damaged during shipment. If the unit or any of the parts are damaged, contact your dealer before using.

2. Carefullyreadtheliteratureprovidedtofamiliarizeyourselfwithspecicdetailsregardinginstallationanduse.Thesematerialsshouldberetainedforfuture

reference.

SEE BELOW FOR

LIST OF WARNINGS

1. Testingforground.Asasafetymeasureeachelectricaloutletshouldbe

checked for ground using an Underwriters Laboratory listed circuit analyzer,

which will indicate if the power, neutral and ground wires are correctly

connectedtoyouroutlet.Iftheyarenot,callaqualied,licensedelectrician.

2. For your protection, always disconnect the power supply from its power

source before handling the components of your DC backup pump or the

primary pump.

3. Installation and servicing of electrical circuits and hardware should be

performedbyaqualied,licensedelectrician.

4. AllelectricalandsafetycodesmustbefollowedincludingtheNational

Electrical Code and all applicable local codes.

5. It is the owner’s responsibility to check the battery and battery

connection at least once a month. Batteries contain acid, and

caution must be taken when handling.

6. Riskofelectricshock.Thesepumpshavenotbeeninvestigatedforusein

swimming pools and marine areas.

7. Prop65 Warning for california residents: Cancer and Reproductive Harm-

www.P65Warning.ca.gov.

1. Make sure there is a properly grounded 115 V receptacle available. Do

not use primary pump circuit.Thelocationmustbewithin6'(1.8m)ofthe

controlboxand battery. The power supply foryourDCcontrolsystem

plugs directly into the 115 V outlet. DONOTUSEANEXTENSIONCORD.

2. Make sure the 115 V electrical supply circuit is equipped with fuses or

circuit breakers of proper capacity.

3. DC emergency pumps are designed for handling clear water. Do not use

inseptictankstopumpefuentorinsewagepitstopumpsewage.

4. Repair and service of your DC backup system should be performed by an

authorized service station.

5. TheinstallationofDCautomaticbackuppumpsrequirestheuseofavariable

leveloatswitchforoperation.Itistheresponsibilityoftheinstallingparty

toensurethattheoatswitchwillnothanguponthepumpapparatus

or pit peculiarities and is secured so the pump will turn “on” and “off”.

Itisrecommendedthatthepitbe18"(45.7cm)indiameterorlargerto

accommodate both a primary and a DC backup pump.

6. For indoor use only.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

REFER TO WARRANTY ON PAGE 2.

CAUTION

Turbulencecausedbyhigh-velocityincomingwatercan

cause sump pumps to airlock. If this condition exists, the incoming water

mustbebafedtoavoidexcessiveturbulence.

Product information presented

here reects conditions at time

of publication. Consult factory

regarding discrepancies or

inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624

Visit our web site:

zoellerpumps.com

Patent No.

D740329

™

Thisequipmenthasbeentestedandfoundtomomplywiththelimitsforaclass

Bdigitaldevice,pursuanttopart15oftheFCCRules.Theselimitsaredesigned

to provide reasonable protection against harmful interference in a residential

installation. This equipment generates, uses and can radiate radio frequency

energy and if not installed and used in accordance with the instructions, may

cause harmful interference to radio communications. However, there is no

guarantee that interference will not occur in a particular installation. If this

equipment does cause harmful interference to radio or television reception,

which can be determined by turning the equipment off and on, the user is

encouraged to try to correct the interference by one or more of the following

measures:

- Reorient or relocate the module/ product.

- Increase the separation between the equipment and module / product.

-Consultthedealeroranexperiencedradio/TVtechnicianforhelp.

P/N 155922

Main Page

Need help?

Do you have a question about the Zoeller AquaNot 508 Spin and is the answer not in the manual?

Summary

Preinstallation Checklist and Safety

Preinstallation Warnings

Essential safety warnings for electrical installation and handling pump components.

Preinstallation Cautions

Important operational cautions for proper installation and system use.

Limited Warranty and Maintenance

Limited Warranty Details

Information on product warranty, limitations, and user rights.

Routine Maintenance Procedures

Instructions for regular system inspection, testing, and upkeep.

System Performance and Battery

Performance Specifications

Details on pump flow rate, head pressure, and shut-off head.

Battery Selection Guide

Recommendations for choosing the correct 12-volt battery for the system.

Installation and Operation

Installation Steps

Step-by-step guide for physically installing the DC backup pump system.

Initial Start-Up Procedures

Steps for starting the system, testing for leaks, and verifying operation.

Troubleshooting and Controller Functions

Troubleshooting Common Issues

Solutions for problems like pump not running or intermittent operation.

Controller Button Functions

Explanation of the Silence/Reset and Test buttons on the control unit.

Battery Care and Environmental Notes

Battery Recommendations and Care

Guidelines for battery maintenance, replacement, and protection.

CO Detector Interaction and Safety

Information on potential CO detector false alarms from charging batteries.

The Zoeller AquaNot 508 Spin™ is a 12-volt DC battery backup pump system designed to provide flood prevention during power outages or primary sump pump failure. This system is unique in its self-testing capabilities, ensuring readiness when needed most. It operates as a secondary pump, complementing a primary sump pump to offer an additional layer of protection against basement flooding.

Function Description

The core function of the AquaNot 508 Spin™ is to automatically activate and pump water out of a sump pit when the primary sump pump fails or when AC power is interrupted. The system consists of a DC pump, a Spin™ controller, a battery box, and various fittings and switches.

The Spin™ controller is the brain of the system, continuously monitoring the AC power supply, battery status, and water level in the sump pit. It is designed to be plugged into a 115 V wall outlet, ideally on a separate circuit from the primary pump, to ensure independent operation. When AC power is present, the controller charges and maintains the connected 12-volt deep-cycle battery, keeping it in a "system ready" state. A green "system ready" indicator light on the controller confirms that AC power is on and there are no alarm conditions.

The system utilizes a variable level float switch, referred to as the operational float switch, to detect rising water levels. When the water level reaches the "on" level for the DC pump, the controller activates the backup pump. The pump then begins to discharge water from the sump pit. Approximately one second after the pump starts, an alarm will sound, alerting the homeowner to the system's activation. This alarm can be silenced by pressing the Silence/Reset button on the controller. The pump will continue to run until the water level drops and the float switch deactivates, at which point the pump will shut off.

A key feature of the AquaNot 508 Spin™ is its self-testing capability. The controller is factory programmed to self-test the pump for several seconds every 24 hours. This ensures that the pump is operational and helps identify any potential issues before an actual emergency. The test button on the controller can also be pressed to manually initiate a self-test and reset the 24-hour timer for self-testing.

The system also includes an optional high water reed sensor. If installed, this sensor provides an additional layer of monitoring. If the high water sensor's float is "up," the controller will alarm and run the pump, even if the operational float switch has not yet activated, providing an earlier warning of a potential flood. The controller supervises the operational switch connection to provide an alarm if disconnected, but it only supervises the optional high water sensor connection once it is plugged into the controller.

The controller's LEDs provide visual feedback on the system's status. A green light indicates "no faults" and "system ready." A yellow light can indicate "charging" for the battery or "pump running" for the DC pump. A red light signifies a "low battery," "bad battery," "pump fault," "high water," or "float fault," prompting the user to investigate.

Usage Features

The AquaNot 508 Spin™ is designed for straightforward installation and operation, providing peace of mind against basement flooding.

Automatic Operation: Once installed and configured, the system operates automatically, activating the backup pump when needed without manual intervention.
Visual Status Indicators: The LED lights on the Spin™ controller offer a quick and easy way to check the system's status at a glance. Green means good, yellow indicates activity (charging or pumping), and red signals an issue that requires attention.
Audible Alarm: The integrated alarm provides an immediate audible alert when the backup pump activates or when certain fault conditions are detected, ensuring the homeowner is aware of the situation.
Silence/Reset Button: This button allows users to silence the audible alarm for 24 hours and can also be held for longer than 3 seconds to reset the controller and clear any flashing lights.
Test Button: The test button enables manual testing of the pump, allowing users to verify its operation and ensure it's ready for an emergency. This also resets the 24-hour self-test timer.
Battery Management: The controller actively charges and maintains the connected 12-volt deep-cycle battery, ensuring it's always ready to power the pump. The battery light will be yellow when charging and green when fully charged.
Compatibility: The system is designed to work in conjunction with an existing primary sump pump, integrating into the same discharge piping. It is recommended that the sump pit be 18 inches (45.7 cm) in diameter or larger to accommodate both pumps.
Indoor Use Only: The system is intended for indoor use, typically in a basement sump pit.
Turbulence Management: A caution is provided regarding turbulence from high-velocity incoming water, which can cause sump pumps to airlock. The manual suggests baffling the incoming water to avoid excessive turbulence.

Maintenance Features

Regular maintenance is crucial to ensure the AquaNot 508 Spin™ system remains reliable. The manual outlines several key maintenance tasks and troubleshooting steps.

Routine System Inspection: It is recommended to inspect and test the system for proper operation at least every three months. This involves unplugging the primary pump and controller, filling the sump to activate the DC pump, observing its operation, and then resetting the controller.
Battery Check: For wet cell batteries, the water level should be checked monthly. The system is compatible with deep-cycle, 12-volt marine batteries (105 amp-hour or larger) and AGM batteries. Gel batteries and automotive batteries are not recommended.
Corrosion Prevention: When connecting the battery leads, applying grease to the terminals is recommended to help prevent corrosion, which can impact system performance.
Float Switch Inspection: Regularly check the operational float switch to ensure it moves freely and does not hang up on the pump apparatus or pit peculiarities. The float switch should be secured to prevent slippage.
Weep Hole Maintenance: Ensure the pump's weep hole is clear to prevent airlocking.
Discharge Piping Check: Verify that the discharge piping is not blocked, which could impede water flow.
Troubleshooting Guide: The manual includes a comprehensive troubleshooting section to help users diagnose and resolve common issues, such as the pump not running, running but pumping little water, or cycling too frequently.
Professional Service: For repairs and servicing of the DC backup system, it is recommended to use an authorized service station.
Battery Replacement: Batteries should be replaced every three years to ensure optimal performance. A weak recharged battery may not store sufficient energy for full service and can only be detected by reduced pumping time or professional load testing.
Carbon Monoxide Detectors: The manual provides important information regarding carbon monoxide detectors, as charging batteries can produce gaseous by-products that may falsely activate CO detectors. It recommends moving the battery as far away as possible from the CO detector or venting the battery to the exterior.