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ABB ACS 600 User Manual

ABB ACS 600
92 pages
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ACS/ACC/ACP 601 Frequency Converters
2.2 to 110 kW
(3 to 150 HP)
ACT PAR FUNC DRIVE
ENTER
LOC
REM
RESET REF
ACS 600
ACS 600
Hardware Manual
This manual includes
Safety
Installation
Maintenance
Product Information

Table of Contents

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ABB ACS 600 Specifications

General IconGeneral
BrandABB
ModelACS 600
CategoryControl Unit
LanguageEnglish

Summary

Safety Instructions

Overview

Introduction to the Safety Instructions chapter, defining notations used.

Installation and Maintenance Safety

Safety precautions for electrical installation and maintenance work.

Supply Connections

Requirements for installing a supply disconnecting device for safety.

Earth (Ground) Fault Protective Function

Explanation of the internal earth fault protective function.

Emergency Stop Devices

Requirements for installing emergency stop devices.

Motor Connections

Safety warnings and considerations for motor connections.

Motor Insulation Requirement

Specifications for motor insulation level and filter requirements.

Power Factor Compensation Capacitors

Safety precautions regarding PF capacitors and surge absorbers.

Output Contactors

Safety precautions for using output contactors with DTC control.

Relay Contacts

Protection for relay contacts when used with inductive loads.

Earth (Ground) Connections

Guidelines for proper earthing of the unit and equipment.

Components Connected to Digital/Analogue Inputs

Requirements for components connected to digital/analogue inputs.

EMC

Considerations for installing control instruments and cables inside the enclosure.

Cooling

Importance of cooling air flow and space requirements.

Mechanical Installation

Safety precautions for handling and installing the unit.

Motor Insulation and Drive Output Filter Requirements for ACS 600 Drives

General

General information on motor insulation and drive output filters.

Protecting the Motor Winding

Methods to avoid motor winding stress using du/dt filters.

Protecting the Motor Bearings

Methods to avoid motor bearing damage using filters and bearings.

Requirements Table

Table detailing motor insulation system and filter requirements.

Appendix A – ACS/ACC/ACP 601 Hardware Manual, Appendix A

"C-tick" Marking

Explanation of the C-tick mark and its compliance.

Definitions

Definitions of EMC and related terms.

Compliance with IEC 61800-3

Compliance with the EMC product standard IEC 61800-3.

Chapter 1 – Introduction

General

Introduction to the ACS 600 product family and manual study.

Delivery Check

Procedure for checking the delivered unit for damage and model verification.

ACx 6x1 Type Code

Explanation of the meaning of characters in the ACx 6x1 type code.

Inquiries

Information on how to address inquiries about the product.

Chapter 2 – Mechanical Installation

Installation Procedure

Step-by-step guide for wall mounting the ACx 601 unit.

Installation in a Cooling Air Duct

Instructions for installing the unit in a cooling air duct.

Chapter 3 – Electrical Installation

Insulation Checks

Procedures for checking motor cable and motor insulation resistance.

Mains Fuses

Information and recommendations for input fuses.

Input Cable Protection

Protection methods for input cables against short circuits.

Cabling Instructions

General guidelines for mains and motor cable dimensioning.

Power Cables

Guidelines for selecting and installing power cables.

Alternative Power Cable Types

Description of symmetrical shielded and four-conductor cable types.

Motor Cable Shield

Requirements for motor cable shield to suppress emissions.

Control Cables

Guidelines for shielding and routing control cables.

Relay Cable

Specifications for relay cables.

Encoder Cable (ACP 600)

Specifications for encoder cables for ACP 600.

Control Panel Cable

Specifications for control panel cables.

Cable Routing

Guidelines for routing motor, mains, and control cables.

Mains, Motor and Control Cable Connection

Procedure for connecting mains, motor, and control cables.

Frames R4 to R6: removal of the cover

Steps for removing the cover on frames R4 to R6 for cabling.

Frames R2 and R3: Removal of the cover

Steps for removing the cover on frames R2 and R3 for cabling.

Frame R7: Removal of the cover

Steps for removing the cover on frame R7 for cabling.

Cable Connections

Diagrams showing recommended earthing and cable connections.

Earthing, Mains and Motor Cable Connections

Detailed steps for connecting earth, mains, and motor cables.

Control Cable Connections

Detailed steps for connecting control cables.

Replacing the front cover

Instructions for replacing the front cover after cabling.

Control Panel in Remote Use

Connecting the control panel when used remotely.

Pulse Encoder Insulation (ACP 600)

Guidelines for pulse encoder insulation.

Pulse Encoder Phasing (ACP 600, NIOCP Board)

Procedure for phasing pulse encoder signals.

Installation of Optional Modules and DriveWindow

General installation instructions for optional modules.

Placement

Module placement guidelines inside the unit.

Power Supply for the Module

Information on the 24 V d.c. supply for optional modules.

Fibre Optic Link

Connection details for DDCS fibre optic links.

Connection Examples

Examples of connecting fieldbus adapter and I/O extension modules.

Chapter 4 – Installation Checklist

MECHANICAL INSTALLATION

Checklist items for mechanical installation of the unit.

ELECTRICAL INSTALLATION

Checklist items for electrical installation of the unit.

Chapter 5 – Maintenance

Heatsink

Procedures for cleaning and maintaining the heatsink.

Fan

Information on fan lifespan and replacement.

Capacitors

Information on capacitor lifespan and maintenance.

Reforming

Procedure for reforming spare part capacitors.

Control Panel Connection

Details on connecting the control panel.

LEDs

Explanation of the indications of LEDs on control boards.

Appendix A – ACS/ACC/ACP 601 Technical Data

IEC Ratings

Technical specifications based on IEC standards.

Pump and Fan Use (Squared Load)

Specific ratings for pump and fan applications.

Heavy-duty use

Definition of heavy-duty use and overload capacity.

Normal use

Definition of normal use and overload capacity.

NEMA Ratings

Technical specifications based on NEMA standards.

Output Current Temperature Derating

How output current is affected by ambient temperature.

Diagram

Diagram illustrating output current derating.

Input Power Connection

Technical specifications for input power connection.

Motor Connection

Technical specifications for motor connection.

Efficiency and Cooling

Technical data on unit efficiency and cooling method.

Ambient Conditions

Environmental limits for operation, storage, and transportation.

Fuses

Recommended input fuse ratings and types.

Cable Entries

Specifications for mains, motor, and control cable entry.

External Control Connection Diagrams

Diagrams for external control connections.

NIOC Board

Technical details and factory settings of the NIOC board.

Bus Termination Switch

Configuration of the bus termination switch for NIOC boards.

NIOCP Board

Technical details and factory settings of the NIOCP board.

NIOC and NIOCP Board Specifications

Comparative specifications for NIOC and NIOCP boards.

Digital Inputs

Specifications for digital inputs on NIOC/NIOCP boards.

Digital Outputs

Specifications for digital outputs on NIOC/NIOCP boards.

Relay Outputs

Specifications for relay outputs on NIOC/NIOCP boards.

DDCS Fibre Optic Link

Details on the DDCS fibre optic communication link.

Modbus Communication Link

Details on the Modbus communication link.

Encoder Input

Specifications for the encoder input.

Encoder Signals

Characteristics of encoder signals for forward direction.

Enclosures, Space Requirements

Enclosure types, degrees of protection, and space requirements.

Cooling Air Flow Requirements

Air flow requirements for cooling the ACS 600 units.

Cooling Air Duct

Heat dissipation and air flow for cooling air duct installation.

Dimensions and Weights

Physical dimensions and weights of wall-mounted units.

Application Programs

List of available application programs for ACS 600.

Application Macros

Macros available for the application programs.

Macro/Language Combinations

Combinations of application macros and supported languages.

Protection Features

Overview of programmable protection features and functions.

Applicable Standards

List of standards the ACS 600 complies with.

Materials

Materials used for enclosure and packaging.

Disposal

Information on recycling and disposal of the unit.

CE Marking

Information on CE marking and directive compliance.

Compliance with the EMC Directive

Compliance with European EMC Directive requirements.

Industrial Low-Voltage Network

Compliance for industrial low-voltage networks.

Table A-1

Table showing EMC filter selections in type codes.

Public Low-Voltage Network

Compliance requirements for public low-voltage networks.

Unearthed Mains (IT Network)

Compliance requirements for unearthed mains (IT Network).

Machinery Directive

Compliance with the European Machinery Directive.

UL/CSA Markings

Information on UL/CSA certifications for ACS 600.

Marking

Information regarding the 'C-tick' mark.

Compliance with AS/ NZS 2064

Compliance with Australian/New Zealand standards.

Equipment Warranty and Liability

Terms and conditions of equipment warranty and liability.

Limitation of Liability

Limitations of ABB's liability for damages and losses.

Appendix B – ACS/ACC/ACP 601 Dimensional Drawings

Gland Plate Holes

Dimensions for gland plate holes across different frames.

Frame R2

Dimensional drawing and specifications for Frame R2.

Frame R2 Flange Mounting

Flange mounting dimensions for Frame R2.

Frame R3 Flange Mounting

Flange mounting dimensions for Frame R3.

Frame R3

Dimensional drawing and specifications for Frame R3.

Frame R4

Dimensional drawing and specifications for Frame R4.

Frame R4 Flange Mounting

Flange mounting dimensions for Frame R4.

Frame R5/R6 Flange Mounting

Flange mounting dimensions for Frame R5/R6.

Frame R5/R6

Dimensional drawing and specifications for Frame R5/R6.

Frame R7

Dimensional drawing and specifications for Frame R7.

ACP 601 Control Cable Connections

Procedure for connecting control cables for ACP 601.

ACP 601 Frame R2

Diagram for ACP 601 Frame R2 cable connections.

ACP 601 Frame R3

Diagram for ACP 601 Frame R3 cable connections.

ACP 601 Frame R4

Diagram for ACP 601 Frame R4 cable connections.

ACP 601 Frame R5/R6

Diagram for ACP 601 Frame R5/R6 cable connections.

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