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ABB ACQ580-34 User Manual

ABB ACQ580-34
244 pages
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ABB DRIVES FOR WATER
ACQ580-34 drive modules
Hardware manual

Table of Contents

Other manuals for ABB ACQ580-34

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ABB ACQ580-34 Specifications

General IconGeneral
Product nameABB ACQ580-34
Product typeControl Unit
Number of phases3
Mounting typeWall-mounted
Built-in EMC filterYes
Brake chopperOptional
Output frequency0-500 Hz
Rated supply voltage380-480 V
Control methodvector control
I/ODigital and analog inputs/outputs
CommunicationModbus RTU
ApplicationPumps, Fans
Enclosure classIP55

Summary

Safety Instructions

General Safety in Installation, Start-up and Maintenance

General safety precautions for personnel working on the drive.

Electrical Safety Precautions

Specific electrical safety measures for installation and maintenance.

Grounding

Instructions and requirements for proper grounding of the drive system.

General Safety in Operation

Safety guidelines for personnel operating the drive.

Introduction to the Manual

Target Audience

Identifies intended readers for installation, start-up, and maintenance.

Quick Installation, Commissioning and Operating Flowchart

Provides a step-by-step overview of the drive installation process.

Terms and Abbreviations

Lists and defines key terms and abbreviations used in the manual.

Operation Principle and Hardware Description

Operation Principle

Explains the basic working principle of the ACQ580-34 drive module.

Layout

Illustrates the physical arrangement and components of the drive module.

Type Designation Label

Explains the information and codes on the drive's identification label.

Generic Cabinet Planning Instructions

Cabinet Construction

Specifies basic requirements for building a suitable drive cabinet.

Grounding of Mounting Structures

Details methods for ensuring proper grounding of cabinet components.

Cooling and Degrees of Protection

Discusses planning for effective cooling and enclosure protection.

EMC Requirements

Provides guidelines for planning electromagnetic compatibility within the cabinet.

Guidelines for Planning the Mechanical Installation

Installation Positions of the Drive Module

Specifies the required upright bookshelf position for module installation.

Layout Example, Door Open (Standard Drive Module Configuration)

Illustrates a cabinet layout with the door open for standard configuration.

Required Free Space

Details necessary clearances around the drive module for cooling.

Mechanical Installation

Moving and Unpacking

Safety instructions and steps for safely moving and unpacking the drive.

Package Drawings

Visual representation of the drive module's transport package contents.

Lifting

Instructions on how to safely lift the drive module.

Guidelines for Planning the Electrical Installation

Selecting the Main Supply Disconnecting Device

Guidelines for choosing an appropriate main supply disconnecting device.

Examining the Compatibility of the Motor and Drive

Criteria for ensuring motor and drive compatibility.

Selecting the Power Cables

General guidelines for selecting appropriate input and motor power cables.

Power Cable Types

Preferred and alternate power cable types suitable for VFD applications.

Electrical Installation

Safety

General safety warning for electrical installation work.

Grounding the Motor Cable Shield at the Motor End

Instructions for grounding motor cable shields for radio-frequency interference reduction.

Measuring the Insulation

Procedures for measuring insulation resistance of the drive and cables.

Connecting the Power Cables

Step-by-step instructions for connecting power cables to the drive.

Connecting the Control Cables to the Integrated Control Unit

Guidance on wiring control cables to the drive's control unit.

Control Unit

Layout

Diagram showing the external control connection terminals on the drive control unit.

Default I/O Connection Diagram

Diagram illustrating default control connections for the drive control unit.

Safe Torque Off (X4)

Instructions and wiring for the Safe Torque Off (STO) function.

External Control Unit (Option +P906)

Product Overview

Introduction to the external control unit option and its benefits.

Installation Procedure

Steps for installing the external control unit, including handling optical components.

Connecting the Control Unit to the Drive Module

Instructions for physically connecting the external control unit to the drive module.

Installation Example in Rittal VX25 Enclosure

Required Parts

Lists all necessary drive module and Rittal enclosure standard parts.

Required Tools

Lists essential tools needed for the installation process.

Installing the Drive Module and LCL Filter Module into an Enclosure

Detailed steps for mounting drive and filter modules into the enclosure.

Connecting the Motor Cables and Installing the Shrouds (+B051)

Steps for connecting motor cables and installing protective shrouds.

Installing the Air Baffles and Removing the Cardboard Covers

Visual steps for installing air baffles and removing covers.

Installation Checklist

Checklist

A detailed checklist to verify mechanical and electrical installation before start-up.

Start-up

Start-up Procedure

Steps for safely starting up the drive after installation.

Fault Tracing

LEDs

Explains the meaning of the drive's POWER and FAULT LEDs.

Warning and Fault Messages

Guidance on interpreting control program warnings and fault messages.

Maintenance

Maintenance Intervals

Schedules for user-performed maintenance tasks and component replacement.

Replacing the Standard Drive Module

Detailed steps for safely replacing the drive module.

Capacitors

Information on drive capacitors and the process of reforming them.

Ordering Information

Control Panel Options

Information and ordering codes for available control panels.

Air Inlet Kits

Details and ordering codes for air inlet kits for cabinet ventilation.

Cooling Fans

Specifications and ordering codes for cooling fans.

Technical Data

Electrical Ratings

Tables showing the drive's nominal ratings for 50 Hz and 60 Hz supply.

When is Derating Necessary

Conditions requiring derating of the drive's continuous output current.

Dimensions, Weights and Free Space Requirements

Physical dimensions, weights, and required free space for the drive module.

Power Cables

Typical copper and aluminum cable types with concentric shielding.

EMC Compliance (IEC/EN 61800-3:2004)

Definitions and categories related to electromagnetic compatibility.

Dimension Drawings

Standard Configuration (+E208 and +E210 Included)

Dimension drawings for the drive module in its standard configuration.

Drive Module with Option +B051

Dimension drawings for the drive module with the +B051 option installed.

LCL Filter Module

Dimension drawings for the LCL filter module.

Example Circuit Diagrams

Example Circuit Diagram

An example circuit diagram for the main wiring of a drive cabinet.

The Safe Torque Off Function

Description

Explanation of the Safe Torque Off (STO) function and its applications.

Wiring

Electrical specifications and connection principles for the STO function.

Start-up Including Validation Test

Procedures for validating the Safe Torque Off function during start-up.

CHDI-01 115/230 V Digital Input Extension Module

Layout and Connection Examples

Diagram showing terminal layout and connection examples for the CHDI-01 module.

Electrical Installation

Safety and wiring instructions for the CHDI-01 module.

Start-up

Procedures for setting parameters and starting up the CHDI-01 module.

CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)

Layout and Example Connections

Diagram showing terminal layout and connection examples for the CMOD-01 module.

Electrical Installation

Safety and wiring instructions for the CMOD-01 module.

Start-up

Procedures for setting parameters and starting up the CMOD-01 module.

CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)

Layout and Example Connections

Diagram showing terminal layout and connection examples for the CMOD-02 module.

Electrical Installation

Safety and wiring instructions for the CMOD-02 module.

Start-up

Procedures for setting parameters and starting up the CMOD-02 module.

Filters

When is a du/dt Filter Necessary?

Guidance on determining the necessity of a du/dt filter.

Selection Table

Table listing du/dt filter types required for different drive modules.

Step-by-Step Drawings for an Installation Example of Standard Drive Configuration in Rittal VX25 800 mm Wide Enclosure

Handling the Drive Module, Power Cable Connection Diagram

Visual steps for handling the drive module and its power cable connections.

Installing the Drive Module and LCL Filter Module into a Rittal VX25 Enclosure

Visual guide for installing drive and LCL filter modules into the enclosure.

Connecting the Motor Cables and Installing the Shrouds

Visual steps for connecting motor cables and installing shrouds.

Connecting the Input Power Cables and Installing the Shrouds

Visual steps for connecting input power cables and installing shrouds.

Installing the Air Baffles and Removing the Cardboard Covers

Visual steps for installing air baffles and removing covers.

Further Information

Product and Service Inquiries

Contact information for product inquiries and ABB services.

Document Library on the Internet

Link to ABB's online library for finding product documents.

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