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ABB ACSM1-04 User Manual

ABB ACSM1-04
66 pages
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ABB Drives
Quick Installation Guide
ACSM1-04/04Lx Drive Modules (55 to 160 kW)
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3AFE68971853 REV D
Effective: 20.02.2009
© 2009 ABB Oy. All rights reserved.
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ABB ACSM1-04 Specifications

General IconGeneral
ModelACSM1-04
Rated Current4 A
Output Power2.2 kW
Output Current4 A
Control MethodVector Control
Protection ClassIP20
Communication ProtocolsModbus, CANopen
Enclosure RatingIP20
Input Voltage Range380 to 480 V AC
Output Voltage0-480V AC
Protection FeaturesOvercurrent, Overvoltage, Undervoltage
Cooling MethodFan

Summary

Introduction and Safety

Introduction

Provides basic information on mechanical and electrical installation of ACSM1-04/04Lx drive modules.

Safety Instructions

Critical warnings for electrical installation, maintenance, and handling of drives and specific components.

Installation Planning

Environment and Supply Requirements

Details on installation environment, ambient temperature, and circuit capacity limits.

Disconnecting Device

Install a lockable disconnecting device between the AC power source and the drive.

Input Cable Protection

Input cable must be protected with fuses or circuit breakers; refer to Technical data.

Branch Circuit Protection

Requirements for branch circuit protection in US and Canada per electrical codes.

Overload Protection

Drive provides overload protection per NEC. Refer to Firmware Manual for settings.

Mechanical and Pipe Connector Installation

IT Power System Warning

Disconnect internal EMC filtering if connecting to an IT power system, refer to Hardware Manual.

Mounting the Drive Module

Secure the drive module to the mounting base using four screws.

Installing Coolant Inlet Pipe Connector

Slide nut and cutting ring onto coolant inlet pipe; ensure correct ring orientation.

Installing Coolant Outlet Pipe Connector

Repeat pipe connector installation steps for the outlet pipe.

Electrical Installation and Cabling

Supply (Input) Wiring Diagram

Diagram showing the supply (input) wiring connections for the drive.

Motor (Output) and Resistor Wiring Diagram

Diagram illustrating motor (output) and braking resistor wiring.

Motor Cabling Grounding Note

Use a separate ground cable if motor cable shield conductivity is low.

Power Cabling Procedure

Detailed steps for preparing and connecting power cables to the drive terminals.

Cable Lug Power Connection Example

Example of power cabling using cable lugs for 16 to 70 mm2 wires.

Screw Terminal Power Connection Example

Example of power cabling using screw terminals for 95 to 240 mm2 wires.

Control Cabling

Procedure for connecting control cables to the JCU Control Unit.

Terminal Connections and Jumpers

Terminal Headers and Jumpers Overview

Diagrams and descriptions of terminal headers (X1-X7) and jumper positions.

Jumper Settings for Analog Inputs

Details on setting jumpers J1 and J2 for analog input current or voltage selection.

Jumper Setting for Drive-to-Drive Link

Instruction for setting jumper J3 for drive-to-drive link termination.

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