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ABB ESAB W82 - User Manual

ABB ESAB W82
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0740 800 220 20130308
ESAB - ABB
Robot integration
Interface W8
2
Integrated and W8
2
Anybus
Integration manual
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ABB ESAB W82 Specifications

General IconGeneral
BrandABB
ModelESAB W82
CategoryRobotics
LanguageEnglish

Summary

READ THIS FIRST

HOW TO USE THIS MANUAL

DOCUMENTATION OVERVIEW

INTRODUCTION

Supported equipment

Lists compatible power sources and wire feed systems.

Interface unit

Describes the W82 interface unit and its versions.

Schematic system design

W82 Integrated version

Diagram showing system connections for the integrated version.

W82 Anybus version

Diagram showing system connections for the Anybus version.

W82 INTEGRATED VERSION

DeviceNet (Integrated version)

Explanation of DeviceNet usage for industrial automation.

Network connection

Guidelines for reliable DeviceNet bus communication.

DeviceNet network (Integrated version)

Termination

Location of SW1 and SW2 on the welding data board, 24 AP1

W82 ANYBUS

Fieldbus connection

Illustrates fieldbus connection points for the Anybus version.

W82 DeviceNet

Network connection

Guidelines for reliable DeviceNet bus communication.

DeviceNet network

Tap for DeviceNet at Weld Data Unit

Termination

Position of SW1 on the welding data board, 24 AP1

24 AP4 Fieldbus board - DeviceNet

Fieldbus connector

Pinout and description of the 5-pin fieldbus connector.

Configuration

Baud rate

Lists the available baud rates for DeviceNet.

Node address (Mac ID)

Explains how to set the node address using switches.

LED indicators

LED 2 - Network status

Details network status indications from LED 2.

LED 3 - Module status

Details module status indications from LED 3.

Watchdog LED

Explains the indications of the watchdog LED.

INSTALLATION OF HARDWARE

Regarding U82

Information about U82 compatibility with W82.

Installing W82

Steps for installing the W82 interface unit.

Connections and control devices

Identifies and describes the connectors on the W82 unit.

Mounting W82 on Mig 5000 i

Mounting W82 on Mig 4002 c, Mig 5002 c and Mig 6502 c

Installing the wire feeder and control unit

Power source

Installing the welding gun

Installing the bobbin holder

Installing the cables (W82 Integrated)

Installing the cables (W82 Anybus)

Installing the cables (W82 Anybus) continued

CONFIGURATION EXAMPLE

IO configuration

Details on signal naming conventions for I/O signals.

Signals out

Signals in

Process definitions

ARC_SYSTEM

Defines parameters for the ARC system.

ARC_SYSTEM_PROPERTIES

Specifies properties for the ARC system.

ARC_ROBOT_PROPERTIES

Defines properties specific to the robot within the ARC system.

ARC_UNITS

ARC_EQUIPMENT

ARC_EQUIPMENT_CLASS

ARC_EQUIPMENT_PROPERTIES

ARC_EQUIPMENT_DIGITAL_INPUTS

ARC_EQUIPMENT_DIGITAL_OUTPUTS

ARC_EQUIPMENT_ANALOG_OUTPUTS

ARC_EQUIPMENT_ANALOG_INPUTS

ARC_EQUIPMENT_GROUP_OUTPUTS

Cross reference Integrated

Cross reference Anybus

SERVICE INSTRUCTIONS

ESD Information

Information on Electrostatic Discharge, its causes, and prevention.

Spare Parts and Ordering

Details on spare parts availability and ordering procedures.

ESAB subsidiaries and representative offices

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