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This section provides information about the content of the manual, its usage, intended audience, and prerequisites.
Details the structure of the manual, listing chapters and their respective contents.
Introduces the safety information in the manual, divided into general and specific aspects.
Covers general safety aspects, validity, responsibilities, and limitations of liability.
Details safety signals used in the manual and specific safety symbols on manipulator labels.
Provides an overview of robot installation at the working site, including load diagrams and safety information.
Details ABB approved transportation precautions for ABB robots, including methods and recommended supports.
Describes how to secure the robot to the base plate using the transport support, emphasizing safety.
Covers pre-installation procedures, including checking prerequisites and robot weights.
Details procedures for lifting robots with fork lift, lifting slings, and roundslings.
Explains how to limit the robot's working range using hardware and software methods.
Details robot cabling and connection points, including main cable categories and robot cables.
Covers additional installation procedures and commissioning for Foundry Prime robots.
Introduces the chapter on maintenance activities, explaining the structure and safety information.
Covers specification of maintenance intervals and expected component life.
Details inspection procedures for various components like gearboxes, balancing device, cable harness, and stops.
Provides procedures for changing and replacing parts, including oil types, lubrication, and battery replacement.
Details lubrication procedures for specific components like bearings and rust preventive measures.
Covers procedures for cleaning the robot, including flushing contaminated gearboxes and methods for different protection classes.
Explains how to use the Service Information System (SIS) for M2000 robot systems.
Introduces the chapter on repair activities, outlining procedures, spare parts, tools, and safety information.
Covers general repair procedures like performing leak-down tests and mounting instructions for bearings and seals.
Details replacement procedures for major robot components like cable harnesses.
Provides procedures for replacing components of the upper and lower arm, including turning disk and wrist unit.
Covers replacement procedures for SMB unit, brake release unit, and balancing device.
Details replacement procedures for motors on axes 1, 2, 3, 4, 5, and 6.
Provides procedures for replacing gearboxes on axes 1, 2, 3, 4, 5, and 6.
Introduces calibration methods and procedures, including when to calibrate and reasons for recalibration.
Specifies different types of calibration and methods supplied by ABB, like Standard and Absolute accuracy.
Details calibration scale positions and correct axis positioning for robot models.
Explains the correct movement directions for axes during calibration to avoid errors.
Describes procedures for updating revolution counter values using FlexPendant and TPU.
Details methods to check the robot's calibration position before programming, using MoveAbsJ or Jogging.
Provides information on hazardous materials in the robot and proper disposal of oil and grease.
Details procedures for safely decommissioning the balancing device, emphasizing stored energy and professional handling.
Introduces the chapter containing general information complementing specific procedures in the manual.
Lists applicable safety standards, including EN ISO, European, and other relevant standards.
Provides a converter table for units used in the manual, such as length, weight, pressure, force, moment, and volume.
Describes how to tighten various screw joints, including UNBRAKO, Gleitmo treated, and lubricated screws.
Explains how weights of components are specified and recommends lifting accessories for heavy components.
Lists the standard tools required for service activities, including general and special tools.
Lists special tools required for service procedures, which may be ordered separately.
Emphasizes the importance of specified lifting accessories and refers to their separate instructions.
Introduces the chapter specifying all spare parts and replacement articles for the robot.
Specifies all articles considered spare parts, also listed as required equipment in repair instructions.
Provides an overview of robot parts, specified by item numbers and shown in exploded views.
Introduces the chapter containing detailed component views, specified with item numbers from the Part List.
Shows an exploded view of the robot's base and frame assembly.
Presents an exploded view of the frame and lower arm assembly (part 1).
Presents an exploded view of the frame and lower arm assembly (part 2).
Shows an exploded view of the robot's upper arm assembly.
Provides an exploded view of the robot's complete wrist assembly.
Explains that circuit diagrams are delivered separately on DVD and provides article numbers.
Details the validity of circuit diagram 3HAC 025744-001 based on the fitted cable harness.
Explains the validity of circuit diagram 3HAC 13347-1 based on the fitted cable harness.
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General
