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ABB OmniCore E10 User Manual

ABB OmniCore E10
230 pages
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ROBOTICS
Product manual
OmniCore E10

Table of Contents

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ABB OmniCore E10 Specifications

General IconGeneral
BrandABB
ModelOmniCore E10
CategoryRobotics
LanguageEnglish

Summary

Overview of this manual

About this manual

General information about the manual's content and purpose.

Usage

Guidance on when and how the manual should be used.

Who should read this manual?

Identifies the target audience for the manual.

Prerequisites

Outlines the necessary qualifications for personnel.

Product manual scope

Defines the coverage of variants and designs in the manual.

References

Lists related documents and their IDs for further information.

Revisions

Details the changes made in different revisions of the manual.

Product documentation

Categories for user documentation from ABB Robotics

Classifies the types of documentation available for ABB Robotics products.

Product manuals

Describes the typical content of product manuals for hardware.

Technical reference manuals

Explains the scope of technical reference manuals.

Application manuals

Details the content and purpose of application manuals.

Operating manuals

Describes the target audience and content of operating manuals.

1 Safety

1.1 Safety information

Provides essential safety guidelines and warnings for using the product.

1.1.1 Limitation of liability

Clarifies ABB's liability regarding safety information and product use.

1.1.2 Safety data

Presents prevailing standards, directives, and performance levels for safety.

1.2 Safety signals and symbols

Explains the meaning of safety signals and symbols used in manuals.

1.3 Robot stopping functions

Details the robot's protective and emergency stop functions.

1.4 Robot operating modes

Explains the different operating modes of the robot.

1.5 Safety during installation and commissioning

Covers safety precautions for installation and commissioning phases.

1.7 Safety during maintenance and repair

Details safety procedures for maintenance and repair activities.

1.8 Safety during troubleshooting

Specifies safety measures when troubleshooting the robot system.

1.9 Decommissioning

Provides information on safely decommissioning the robot.

2 Controller description

2.1 OmniCore E10

Introduces the OmniCore E10 controller and its applications.

2.2 Technical data for OmniCore E10 controller

Presents detailed technical specifications of the OmniCore E10 controller.

2.3 Safety functions and safety related data for OmniCore E10

Details the safety functions and related performance data of the controller.

2.4 The unit is sensitive to ESD

Explains ESD sensitivity and safe handling procedures for the unit.

2.5 Handling of FlexPendant

Provides guidelines for the proper handling and cleaning of the FlexPendant.

2.6 Network security

Covers essential network security measures for the product.

2.8 ABB Ability

Describes ABB Ability features, including data connection and services.

3 Installation and commissioning

3.1 Introduction to installation and commissioning

Introduces the chapter on installing and commissioning the OmniCore E10.

3.2 Installation activities

Outlines the main steps involved in installing the controller.

3.3 Transporting and handling

Provides instructions for safely transporting and handling the controller.

3.4 On-site installation

Details the procedures for installing the controller at the customer's site.

3.5 Electrical connections

Covers the electrical connections required for the controller.

3.5.1 Connectors on the OmniCore E10 controller

Describes the connectors available on the OmniCore E10 controller.

3.5.2 Connecting cables to the controller

Explains how to connect various cables to the controller.

3.5.5 Connecting power supply to and grounding the controller

Guides on connecting power supply and grounding the controller.

3.5.6 Detaching and attaching a FlexPendant

Explains the procedure for detaching and attaching the FlexPendant.

3.5.7 Ethernet networks on OmniCore

Details the Ethernet network configurations and segments used with OmniCore.

3.5.8 Descriptions for connectors

Provides descriptions for various connectors on the controller.

3.5.9 Configuring robot stopping functions

Explains how to configure robot stopping functions using Visual SafeMove.

3.5.10 Programmable stop functions

Describes programmable stop functions and RAPID instructions.

3.6 Installing add-on devices

Covers the installation of optional add-on devices.

3.7 Initial test before commissioning

Outlines initial tests to be performed before commissioning the robot.

4 Maintenance

4.1 Maintenance schedule, OmniCore

Schedules regular maintenance activities and their intervals for the OmniCore controller.

4.2 Inspection activities

Details the procedures for inspecting the controller.

4.3 Cleaning activities

Covers cleaning procedures for the controller and its components.

4.4 Function tests

Describes function tests to validate the controller's operation and safety features.

5 Repair

5.1 Introduction to repair

Introduces the chapter on repair activities for the controller and external units.

5.2 Replacing parts inside the controller

Details procedures for replacing internal components of the controller.

5.3 Replacing parts on the front panel

Covers replacing parts located on the front panel of the controller.

5.4 Replacing parts on the FlexPendant

Details procedures for replacing parts on the FlexPendant.

6 Troubleshooting

6.1 Introduction to troubleshooting

Provides general guidance and strategies for troubleshooting.

6.2 Troubleshooting fault symptoms

Lists common fault symptoms and their troubleshooting procedures.

6.2.1 No LEDs are lit on the controller

Guides on troubleshooting when no LEDs are lit on the controller.

6.2.2 Start-up failure

Provides steps to troubleshoot start-up failures of the controller.

6.2.4 Problem releasing the robot brakes

Offers solutions for issues with robot brake release.

6.2.5 Problem starting or connecting the FlexPendant

Addresses issues with FlexPendant startup or connection.

6.2.6 Problem using the joystick

Helps troubleshoot problems with the FlexPendant joystick.

6.2.7 Controller fails to start

Provides steps for when the controller fails to start.

6.2.9 Inconsistent path accuracy

Guides on diagnosing and resolving inconsistent robot path accuracy.

6.2.10 Controller is overheated

Offers solutions for controller overheating issues.

6.3 Troubleshooting units

Provides troubleshooting information for controller units with LEDs.

6.3.3 Troubleshooting the drive unit

Details troubleshooting for the drive unit, including LED indicators.

6.3.4 Troubleshooting the power unit

Covers troubleshooting for the power unit and its LEDs.

6.3.5 Troubleshooting the computer and logic unit

Provides troubleshooting for the computer and logic unit, including LED status.

7 Decommissioning

7.1 Introduction

Introduces information for taking the product out of operation.

7.2 Environmental information

Provides guidance on environmental considerations during decommissioning.

8 Reference information

8.1 Introduction

Introduces general information complementing manual procedures.

8.2 Applicable standards

Lists relevant standards and regulations applicable to the product.

8.3 Unit conversion

Provides a table for converting units used in the manual.

8.4 Standard toolkit for controller

Lists the standard tools required for controller maintenance and repair.

8.5 Screw joints

Details how to tighten various types of screw joints on the controller.

8.6 Weight specifications

Specifies the weights of components, highlighting those over 22 kg.

9 Spare parts

9.1 Controller parts

Categorizes ABB spare parts into levels L1 and L2.

9.1.1 Controller system parts

Lists spare parts for drive units, power units, and harness TPU connections.

9.1.2 Mains connection parts

Details spare parts for mains power connections.

9.1.3 Logic parts

Lists spare parts for computer and logic units.

9.1.4 Cabinet parts

Lists spare parts for fan bracket and pressure bracket assemblies.

9.1.5 Miscellaneous parts

Lists spare parts for harness assemblies and vision components.

9.1.6 Cables

Lists spare parts for cables used with drive units.

9.2 FlexPendant parts

Lists recommended spare parts for the FlexPendant.

9.3 Manipulator cables

Lists spare parts for manipulator power and signal cables.

9.3.2 Customer cables - CP/CS connectors (option)

Lists spare parts for customer CP/CS cables.

9.3.3 Customer cables - Ethernet floor cables

Lists spare parts for customer Ethernet floor cables.

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