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ABB OmniCore V400XT User Manual

ABB OmniCore V400XT
466 pages
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ROBOTICS
Product manual
OmniCore V400XT

Table of Contents

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ABB OmniCore V400XT Specifications

General IconGeneral
ModelOmniCore V400XT
CompatibilityABB Robots
Programming LanguageRAPID
User InterfaceFlexPendant
MountingFloor, Wall, Ceiling
Frequency50/60 Hz
I/O OptionsDigital, Analog, Fieldbus
Communication ProtocolsEtherNet/IP, PROFINET, TCP/IP
Operating Temperature0 to 45 °C
Humidity5% to 95% non-condensing
Noise Level<70 dB
TypeIndustrial Robot Controller

Summary

Overview of this Manual

About this Manual

General information about the manual's content, purpose, and scope.

Usage

Details how and when the manual should be used for various tasks.

Who Should Read this Manual?

Identifies the target audience for the manual.

Prerequisites

Lists the necessary qualifications and training for personnel.

Safety

Safety Information

General safety guidelines, including liability limitations and spare parts.

Safety Data

Details prevailing standards, directives, and safety categories.

Requirements on Personnel

Outlines necessary training, protective equipment, and responsibilities.

Robot Stopping Functions

Describes emergency stop, protective stop, and enabling devices.

Controller Description

OmniCore V400XT

Overview of the OmniCore V400XT controller's features and capabilities.

Technical Data for OmniCore V400XT Controller

Provides detailed technical specifications, dimensions, and weight.

Safety Functions and Safety Related Data

Details safety functions, structure category, and performance levels.

Installation and Commissioning

Introduction to Installation and Commissioning

Overview of the installation chapter and safety information.

Installation Activities

Outlines the main steps for installing the controller.

Electrical Connections

Describes connectors on the controller and cable connection rules.

Power Supply System Requirements

Specifies allowed power supply systems and isolation transformer types.

Connecting Incoming Mains and Protective Earth to the Controller

Prerequisites and procedures for mains and earth connections.

Maintenance

Maintenance Schedule for the OmniCore Controller

Outlines routine maintenance activities and intervals.

Inspection Activities

Procedures for inspecting the controller and its components.

Cleaning Activities

Steps for cleaning air filters and the controller cabinet.

Function Tests

Detailed tests to verify safety features and operational modes.

Repair

Introduction to Repair

General information on repair activities and safety precautions.

Opening the Robot Controller

Step-by-step instructions for opening the controller cabinet.

Replacing the Fans

Procedures for replacing external, internal, and main computer fans.

Replacing the Main Computer

Procedure for replacing the main computer and restoring settings.

Replacing the Power Unit

Procedures for replacing DSQC 609 and DSQC 634 power units.

Replacing the Drive Unit

Steps for replacing the drive unit.

Replacing the Air Filter

Steps for replacing the air filter.

Replacing Parts on the Front Panel and Door

Instructions for replacing components on the front panel.

Decommissioning

Introduction to Decommissioning

Information on taking the robot out of operation and handling materials.

Environmental Information

Details materials used and disposal guidelines according to regulations.

Troubleshooting

Introduction to Troubleshooting

General strategies, systematic work, and keeping a history log.

Troubleshooting Fault Symptoms

Lists common fault symptoms and their corresponding page numbers.

No LEDs are lit on the controller

Procedure for troubleshooting when no LEDs are lit.

Problem Starting or Connecting the FlexPendant

Troubleshooting steps for unresponsive FlexPendant.

Controller Fails to Start

Procedure for forcing startup in RobotWare Installation Utilities mode.

Inconsistent Path Accuracy

Identifies causes and steps for resolving path accuracy issues.

Controller is Overheated

Steps to diagnose and fix overheating issues.

Troubleshooting Units

Guides for troubleshooting specific units based on LED indicators.

Troubleshooting the Drive Unit

Detailed troubleshooting steps for the drive unit.

Troubleshooting the Additional Drive Unit

Specific troubleshooting for additional drive units.

Troubleshooting the Power Unit

Steps to diagnose power unit issues using LEDs and measurements.

Troubleshooting the 3G Connected Services Gateway

Steps to troubleshoot 3G gateway connectivity issues.

Troubleshooting the 4G Connected Services Gateway

Procedures for diagnosing 4G gateway problems.

Troubleshooting the Ethernet Switch (DSQC1035)

Steps to troubleshoot issues with the Ethernet switch.

Troubleshooting the Main Computer

Diagnosing main computer issues using LEDs and procedures.

Troubleshooting the Process Power Supply

Diagnosing issues with the process power supply.

Troubleshooting the Power Supply, ODVA

Troubleshooting the ODVA power supply module.

Reference Information

Applicable Standards

Lists relevant robot and design standards.

Unit Conversion

Provides a table for converting units used in the manual.

Standard Toolkit for Controller

Lists required tools for maintenance and troubleshooting.

Spare Parts

Spare Part Level

Explanation of L1 and L2 spare parts categorization.

Controller Parts

General note on handling removed and spare parts.

Controller System Parts

Lists spare parts for drive units, power units, and break resistor bleeders.

Application Parts

Lists spare parts for CTM, Ethernet switches, and power supply devices.

Cabinet Parts

Lists spare parts for fans, main computer fan, and power unit fan.

Miscellaneous Parts

Lists spare parts for manipulator connectors, end clamps, and cable grommets.

Cables

Lists various cables used for frame, drive units, and connections.

Manipulator Cables

Details power and signal cables for different robot models.

Customer Cables - CP/CS Connectors (Option)

Lists CP/CS cables for specific robot models.

Customer Cables - Ethernet Floor Cables

Lists Ethernet floor cables for specific robot models.

Customer Cables - DeviceNet Cables

Lists DeviceNet cables for specific robot models.

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