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ABB OmniCore C90XT User Manual

ABB OmniCore C90XT
450 pages
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ROBOTICS
Product manual
OmniCore C90XT

Table of Contents

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ABB OmniCore C90XT Specifications

General IconGeneral
BrandABB
ModelOmniCore C90XT
CategoryRobotics
LanguageEnglish

Summary

1 Safety

1.1 Safety information

General safety guidance, including liability and personnel requirements.

1.2 Safety signals and symbols

Explains hazard levels, signals, and symbols used in the manual.

1.3 Robot stopping functions

Details emergency stop, protective stop, and stop categories.

1.4 Robot operating modes

Describes manual and automatic operating modes.

1.5 Installation and commissioning

Covers safety aspects for installation and integration.

1.6 Operation

General safety precautions for operating the robot system.

1.7 Maintenance and repair

Outlines general safety precautions for maintenance and repair.

1.8 Troubleshooting

General safety considerations to be followed during troubleshooting.

1.9 Decommissioning

Information on safe decommissioning procedures.

2 Controller description

2.1 OmniCore C90XT

General introduction to the OmniCore C90XT controller.

2.2 Technical data for OmniCore C90XT controller

Provides specifications, dimensions, weight, and operating conditions.

2.3 The unit is sensitive to ESD

Details ESD precautions and safe handling procedures.

2.4 Handling of FlexPendant

Instructions for safe handling, cleaning, and cabling of the FlexPendant.

2.5 Network security

Guidelines for securing the controller's network connection.

3 Installation and commissioning

3.1 Introduction to installation and commissioning

Overview of installation procedures and safety considerations.

3.2 Installation activities

Outlines the main steps for installing the controller.

3.3 Transporting and handling

Procedures for lifting, unpacking, and storing the controller.

3.4 On-site installation

Details required installation space and mounting.

3.5 Electrical connections

Covers connecting cables, power supply, and network interfaces.

3.7 Installing options

Instructions for installing various optional hardware components.

4 Maintenance

4.1 Maintenance schedule, OmniCore

Describes regular maintenance activities, intervals, and procedures.

4.2 Inspection activities

Procedures for inspecting the controller and its components.

4.3 Cleaning activities

Instructions for cleaning the air filter and controller cabinet.

4.5 Function tests

Procedures for testing controller functions after maintenance.

5 Repair

5.1 Introduction to repair

General information and safety precautions for repair procedures.

5.2 Replacement of controller parts

Detailed steps for replacing various controller components.

5.3 Replacing parts on the panels

Procedures for replacing components mounted on the controller panels.

5.4 Replacing parts on the FlexPendant

Procedures for replacing parts on the FlexPendant itself.

7 Troubleshooting

7.1 Introduction to troubleshooting

General guidance and strategies for troubleshooting issues.

7.2 Troubleshooting fault symptoms

Lists common fault symptoms and their specific troubleshooting steps.

7.3 Troubleshooting units

Details troubleshooting for specific controller units and LEDs.

8 Reference information

8.1 Introduction

General information complementing procedures in the manual.

8.2 Applicable standards

Lists relevant ISO and IEC standards for robot systems.

8.4 Standard toolkit for controller

Lists standard and recommended tools for controller maintenance.

9 Spare parts

9.1 Controller parts

Lists spare parts for controller components like drives and power units.

9.2 FlexPendant parts

Lists spare parts specifically for the FlexPendant.

9.3 Manipulator cables

Lists available cables for manipulator connections.

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