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ABB OmniCore V250XT Type B User Manual

ABB OmniCore V250XT Type B
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ROBOTICS
Product manual
OmniCore V250XT Type B

Table of Contents

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ABB OmniCore V250XT Type B Specifications

General IconGeneral
BrandABB
ModelOmniCore V250XT Type B
CategoryRobotics
LanguageEnglish

Summary

ABB Robotics OmniCore V250XT Type B Product Manual

Safety Information and Guidelines

Covers limitation of liability, safety data, and personnel requirements.

Robot Operating Modes and Safety Functions

Details on robot stopping functions, operating modes, and safety data.

Safety During Installation and Commissioning

Ensuring safety during installation, commissioning, and operation.

Maintenance Schedule and Procedures

Regular maintenance activities, inspection, cleaning, and replacement schedules.

Function Tests for Safety Features

Procedures for testing emergency stop, enabling device, and other safety functions.

Controller Description and Technical Data

OmniCore V250XT Type B Overview

Introduction and general description of the OmniCore V250XT Type B controller.

Technical Specifications and Components

Detailed technical data, unit descriptions, and component mapping.

Safety Functions and Related Data

Details on basic and extended safety functions and their related data.

Handling ESD Sensitive Units

Guidelines for safe handling of units sensitive to Electrostatic Discharge (ESD).

Network and Connectivity Features

Information on network security and ABB Connect (ABB Ability) features.

Installation and Commissioning Procedures

Introduction to Installation

Overview of installation and commissioning, safety information, and prerequisites.

Controller Installation Activities

Main steps for installing and connecting the controller.

Electrical Connections and Cabling

Details on electrical connections, connectors, and cable routing requirements.

Installing Optional Modules and Devices

Procedures for installing scalable I/O, Ethernet extension switch, and additional drive units.

Configuring Robot Stopping Functions

Steps to configure robot stopping functions using Visual SafeMove in RobotStudio.

Repair Procedures for Controller Components

Opening and Closing the Robot Controller

Step-by-step instructions for safely opening and closing the controller.

Replacing Internal and External Fans

Procedures for replacing the controller's internal and external fan units.

Replacing Main Computer and Power Units

Procedures for replacing the main computer, its battery, and power units.

Replacing Drive Units and Related Components

Procedures for replacing drive units, additional drive units, and DeviceNet boards.

Replacing FlexPendant and Cable Components

Procedures for replacing FlexPendant parts like power cable and joystick protection.

Troubleshooting Guide for OmniCore Controller

General Troubleshooting Strategies and Workflow

Basic troubleshooting approaches, systematic work, and history tracking.

Troubleshooting Common Fault Symptoms

Guidance for diagnosing and resolving specific fault symptoms like no LEDs or start-up failure.

Troubleshooting Specific Controller Units

Troubleshooting for drive units, power units, main computer, and communication modules.

Troubleshooting Connectivity Issues (4G/3G)

Steps to troubleshoot 3G and 4G Connected Services gateway connectivity.

Reference Information and Standards

Applicable Industry Standards

List of robot and design standards applicable to the product.

Unit Conversion Table

Table for converting common units used in the manual.

Standard Toolkit and Recommended Tools

List of standard and special tools required for maintenance and troubleshooting.

Screw Joint Tightening Torque Specifications

Recommended standard tightening torques for screw joints.

Spare Parts Catalog

Controller System Parts Identification

Lists and images of spare parts for drive units, power units, and break resistor bleeder.

Logic and Application Parts

Spare parts for main computer, DeviceNet, Connected Services, CTM, and Ethernet switches.

Cabinet Components and FlexPendant Parts

Spare parts for fans, connectors, HMI panel, and FlexPendant accessories.

Manipulator and Customer Cables

Lists of various manipulator, CP/CS, Ethernet, and DeviceNet cables.

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