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OmniCore V250XT Type B
ABB OmniCore V250XT Type B User Manual
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9.1.1
Controller
system
parts
Drive
units
xx2100000707
Spare
part
level
Type
Description
Spare
part
num-
ber
L1
DSQC3062
Drive
unit,
High
Voltage
3HAC064590-001
A
Continues
on
next
page
Product
manual
-
OmniCore
V250XT
Type
B
433
3HAC087112-001
Revision:
A
©
Copyright
2023-2023
ABB.
All
rights
reserved.
9
Spare
parts
9.1.1
Controller
system
parts
432
434
Table of Contents
Default Chapter
5
Table of Contents
5
Overview of this Manual
9
Product Documentation
11
1 Safety
13
Safety Information
13
Limitation of Liability
13
Safety Data
14
Requirements on Personnel
15
Safety Signals and Symbols
16
Safety Signals in the Manual
16
Safety Symbols on Controller Labels
18
Robot Stopping Functions
21
Protective Stop and Emergency Stop
21
About Emergency Stop
23
Enabling Device and Hold-To-Run Functionality
24
Robot Operating Modes
25
About the Manual Mode
25
About the Automatic Mode
27
Safety During Installation and Commissioning
28
Safety During Operation
31
Safety During Maintenance and Repair
32
Safety During Troubleshooting
33
Safety During Decommissioning
34
2 Controller Description
35
Omnicore V250XT Type B
35
Technical Data for Omnicore V250XT Type B Controller
36
Safety Functions and Safety Related Data for Omnicore V250XT Type B
43
The Unit Is Sensitive to ESD
45
Handling of Flexpendant
47
Network Security
48
Open Source and 3Rd Party Components
49
ABB Connect (ABB Ability)
50
3 Installation and Commissioning
53
Introduction to Installation and Commissioning
53
Installation Activities
54
Transporting and Handling
55
Lifting the Controller Cabinet
55
Unpacking
56
Storing
57
On-Site Installation
58
Required Installation Space
58
Securing and Stacking the Controller Cabinet
60
Mounting the Flexpendant Holder
61
Connecting the Connected Services Antenna
67
Electrical Connections
69
Connectors on the Omnicore V250XT Type B Controller
69
Connecting Cables to the Controller
72
Power Supply System Requirements
79
Connecting the Manipulator to the Controller
81
Fitting the Connector for Incoming Mains
82
Connecting Incoming Mains and Protective Earth to the Controller
84
Detaching and Attaching a Flexpendant
87
Ethernet Networks on Omnicore
91
Descriptions for Connectors
92
Configuring Robot Stopping Functions
108
Programmable Stop Functions
111
I/O System
114
Available Industrial Networks
114
Scalable I/O, Internal and External
116
Installing Options
117
Installing the Scalable I/O Devices
117
Installing the Safety Digital Base Device
120
Installing the Ethernet Extension Switch
123
Installing Additional Drive Units
126
Installing the Power Supply Optional Device
131
Installing the Conveyor Tracking Module (CTM)
137
Installing the Cable Grommet Assembly
140
Installing the Air Filter
146
Installing the Mains Connections Cable
149
Installing the Devicenet Board
153
Installing the Motor Connection Box
156
Installing External Devices
159
Initial Test before Commissioning
160
4 Maintenance
161
Maintenance Schedule for the Omnicore Controller
161
Inspection Activities
162
Inspection of Controller
162
Cleaning Activities
163
Cleaning Air Filter
163
Cleaning of the Controller Cabinet
166
Cleaning the Flexpendant
167
Changing/Replacing Activities
169
Replacement of Air Filter
169
Function Tests
173
Function Test of Emergency Stop
173
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
174
Function Test of Three-Position Enabling Device
175
Function Test of Safety Switches
176
Function Test of Automatic Stop
177
Function Test of General Stop
178
Function Test of External Emergency Stop
179
Function Test of ESTOP_STATUS Output
180
Function Test of Reduced Speed Control
181
5 Repair
183
Introduction to Repair
183
Replacement of Controller Parts
184
Opening the Robot Controller
184
Replacing the Fans
189
Replacing the External Fans
190
Replacing the Internal Fan
194
Replacing the Main Computer Fan
198
Replacing the Power Unit Fan
202
Replacing the Ethernet Switch (DSQC1035)
206
Replacing the 3G Connected Services Gateway
210
Replacing the 4G Connected Services Gateway
217
Replacing the Scalable I/O Unit
225
Replacing the Safety Digital Base Device
229
Replacing the Main Computer
233
Replacing the Main Computer Battery
238
Replacing the Power Unit
244
Replacing the HVLP Power Unit (DSQC3072)
249
Replacing the Power Supply
254
Replacing the Drive Unit
262
Replacing the Additional Drive Unit
267
Replacing the Devicenet Board
271
Replacing the Conveyor Tracking Module (CTM)
275
Replacing the Air Filter
280
Replacing the Break Resistor Bleeder
284
Replacing Parts on the Front Panel and Door
289
Replacing the Manipulator Signal Connector (SMB)
289
Replacing the Motor Connector
292
Replacing the Motor Connector
293
Replacing the HMI Signal (Flexpendant) Connector
297
Replacing the Cable Grommet Assembly
303
Replacing the Ethernet Outlet Connector with Cable
312
Replacing the LED Indicator
318
Replacing Parts on the Flexpendant
322
Replacing the Power Cable and Power Cable Cover
322
Replacing the Joystick Protection
326
Replacing the Fasten Strip
329
Replacing Other Parts
330
Replacing the Motor Connection Box
330
Replacing the Measurement Unit
332
Replacing the Motor Connection Box Battery
337
6 Decommissioning
341
Introduction to Decommissioning
341
Environmental Information
342
7 Troubleshooting
345
Introduction to Troubleshooting
345
Troubleshooting Fault Symptoms
347
No Leds Are Lit on the Controller
348
Start-Up Failure
351
System Update Failure
354
Problem Releasing the Robot Brakes
355
Problem Starting or Connecting the Flexpendant
358
Problem Using the Joystick
362
Controller Fails to Start
363
Reflashing Firmware Failure
364
Inconsistent Path Accuracy
365
Controller Is Overheated
367
Troubleshooting Units
368
Troubleshooting Leds in the Controller
368
Troubleshooting the Flexpendant
369
Troubleshooting the Drive Unit
370
Troubleshooting the Additional Drive Unit
376
Troubleshooting the Power Unit
383
Troubleshooting the HVLP Power Unit (DSQC3072)
390
Troubleshooting Fieldbuses and I/O
396
Troubleshooting the 3G Connected Services Gateway
397
Troubleshooting the 4G Connected Services Gateway
403
Troubleshooting the Ethernet Switch (DSQC1035)
414
Troubleshooting the Main Computer
416
Troubleshooting the Process Power Supply
421
Troubleshooting the Power Supply, ODVA
422
8 Reference Information
423
Introduction
423
Applicable Standards
424
Unit Conversion
425
Standard Toolkit for Controller
426
Screw Joints
427
Weight Specifications
428
Lifting Accessories and Lifting Instructions
429
9 Spare Parts
431
Controller Parts
432
Controller System Parts
433
Mains Connection Parts
439
Logic Parts
440
Application Parts
443
Cabinet Parts
447
Miscellaneous Parts
451
Cables
456
Flexpendant Parts
458
Manipulator Cables
459
Customer Cables - CP/CS Connectors (Option)
460
Customer Cables - Ethernet Floor Cables
461
Customer Cables - Devicenet Cables
462
Index
463
4
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ABB OmniCore V250XT Type B Specifications
General
Brand
ABB
Model
OmniCore V250XT Type B
Category
Robotics
Language
English
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