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ABB SafeGear - 6. Construction; Key Controller Components; 7. Extraction Truck Assembly; MCC Extraction Truck Design

ABB SafeGear
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Accessories
SafeGear switchgear is available with the following
accessories:
Breaker accessory kit including breaker, PT and
CPT, racking handle, and lifting yoke
Lift truck
Test cabinet and test jumper
SmartRackTM remote racking device
Electrically operated ground and test device
Manually operated ground and test device
Testing
SafeGear is design tested per IEEE C37.20.2 and in-
cludes the following production tests:
One second dielectric test of 1800 VAC for control
circuits
Control circuit verification
Instruments energized via the low voltage winding
of instrument transformers and operated through
ratings ranges.
Mechanical check for breaker alignment and inter-
lock verification
Power frequency withstand test from phase to
phase and phase to ground
Static circuit check
Relays checked for proper performance character-
istics
Ratio and interconnection check for potential
transformers
Polarity verification for current transformers
Factory witness testing is also available on request.
Options
Mechanical options
- Tin plated bus
- Mimic bus
- Cable supports
- Mechanical trip on breaker doors
- IR windows (IRISS or Fluke)
Electrical options
- Separate or common pull-out fuse block or
molded case circuit breaker for trip and close
coil protection
- Maximum 20% spare terminal blocks
- Phase bus marking labels
- Instrument door ground strap
- 12 or 10 AWG CT wiring
Configuration software
Medium Voltage Pro (MVP) has been developed to
be a switchgear design tool and helps design of-
fices in creating a switchgear lineup including front
elevations and floor plans. A version of this soft-
ware is available for consultants and designers.
Please contact your local ABB representative for
more information.
Other reference documents
Document Document Number
SafeGear Descriptive Bulletin 
SafeGear Flyer 
Installation, Operation and
Maintenance Manual for SafeGear

ADVAC Breaker Technical Guide 
AMVAC Breaker Technical Guide 
Switchgear Components and
Accessories Technical Guide

Plenum Application Guide 

Product Guide


Product Guide


Product Guide


Product Guide


Relay Product Guide


Relay Product Guide

REA Arc Fault Protection System
Product Guide

Arrangement rules
Every lineup must contain at least one (1) 57-inch
instrument compartment for every seven (7)
frames in order to provide a path to the plenum
for arc ventilation.
2000 A lineups require at least one (1) 57-inch in-
strument compartment for every two (2) 2000 A
breakers in order to provide a path to the plenum
for heat ventilation
CPTs greater than 15 kVA single-phase require a
draw-out fuse unit with stationary mounted CPT.
4000 A breakers must have located, in their own
frame, a 57-inch instrument compartment directly
above the breaker.
TECHNICAL AND APPLICATION GUIDE 7

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