ABB TPS48-F32 User Manual

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Operation Manual

ABB Turbocharging



ABB Turbo Systems Ltd

CH 5401 Baden

Type TPS48-F32 HT571289

n

Mmax

1029 t

Mmax

680

n

Bmax

978 t

Bmax

650

1/s °C

SOLD08 00180 12 60 60

Year 2017

made in Switzerland

Application according to

the Operation Manual

kg

HZTL2412 English

TPS48-F32

Original Operation Manual

Table of Contents

Questions and Answers:

R
Robert PattersonSep 10, 2025
Why is my ABB TPS48-F32 Industrial Equipment having a sluggish start-up?
- M
  Michael ChambersSep 10, 2025
  If your ABB Industrial Equipment experiences a sluggish start-up, it could be due to a few reasons. The turbocharger might be contaminated and need cleaning. Alternatively, there may be damage to the bearing, in which case you should contact an ABB Turbocharging Service Station. Other potential causes include a rubbing rotor or a foreign object present in the turbocharger.
C
cohennicoleAug 28, 2025
How to deal with rubbing of rotating parts in ABB TPS48-F32?
- R
  Russell FrazierAug 28, 2025
  If you notice rubbing of rotating parts in your ABB Industrial Equipment, contact an ABB Turbocharging Service Station if there is any doubt about the extent of the rubbing. Also, have a dimension check carried out by an ABB Turbocharging Service Station.
A
Amanda BurtonAug 25, 2025
Why is the charge air pressure too low in my ABB charger?
- T
  Theresa WhiteAug 25, 2025
  If the charge air pressure is too low in your ABB charger, several factors could be responsible: * Air receiver leaking: Make repairs. * Gas piping between the engine and the turbine leaking. * Poorly adjusted injection system: Correct it. * Poorly adjusted valve control. * Manometer display wrong: Replace the manometer. * Line to manometer leaking: Repair the leak. * Contaminated filter silencer: Clean it because it causes excessive pressure loss. * Damaged compressor/turbine: Contact an ABB Turbocharging Service Station. * High exhaust counterpressure: Clean or repair the boiler or exhaust silencer.
A
Amanda StricklandAug 25, 2025
Why is the charge air pressure too high in my ABB charger?
- A
  Amanda StevensAug 26, 2025
  If the charge air pressure is too high in your ABB charger, it may be due to: * A malfunctioning injection system: Repair it or contact the manufacturer. * A poorly adjusted injection system: Correct it. * Engine performance higher than expected: Check engine performance. * Manometer display wrong: Replace the manometer.
M
Michelle WintersAug 26, 2025
Why is there a reduction in speed in my ABB charger?
- R
  Raymond LopezAug 26, 2025
  A reduction in speed in your ABB charger can stem from: * Defects of connected cylinders when pulse charging: Contact the enginebuilder. * Heavy contamination of the turbine: Clean it. * Damaged rotor components or bearing: Contact an ABB Turbocharging Service Station. * Defects such as leaks in the exhaust gas pipes or charge air ducts: Make repairs.
V
vstokesAug 26, 2025
What to do if my ABB charger is surging?
- D
  Danielle JohnsonAug 26, 2025
  If your ABB turbocharger is surging, it could be due to: * A contaminated or damaged guard in front of the turbocharger: Clean or replace it. * A contaminated filter silencer or diffuser: Clean it. * A contaminated cooler: Clean it. * A blocked charge air duct.
M
Melissa PatelAug 26, 2025
Why is the lubricating oil pressure too low in my ABB charger?
- C
  Chelsea BenitezAug 26, 2025
  If the lubricating oil pressure is too low in your ABB charger, consider the following: * Oil filter heavily contaminated: Clean it. * Defective oil pump in lubricating system: Check or replace it. * Manometer display wrong: Replace the manometer. * Rotor axial clearance too large: Contact an ABB Turbocharging Service Station.
V
Veronica DunnAug 27, 2025
How to fix a sluggish start-up on my ABB charger?
- J
  Jason SpencerAug 27, 2025
  A sluggish start-up in your ABB charger can be caused by: * A contaminated turbocharger: Clean it. * A damaged bearing: Contact an ABB Turbocharging Service Station.
R
Roger SandersAug 27, 2025
Why is my ABB charger vibrating?
- J
  Jeffrey GreenAug 27, 2025
  If you're experiencing vibrations in your ABB charger, it might be due to: * Rotor unbalance: Contact an ABB Turbocharging Service Station.
S
Samantha WuAug 27, 2025
Why is there an increase in speed in my ABB charger?
- C
  Catherine OwensAug 27, 2025
  An increase in speed in your ABB charger may be caused by: * A heavily contaminated nozzle ring (with 4-stroke application): Contact an ABB Turbocharging Service Station.

ABB TPS48-F32 Specifications

General

Brand	ABB
Model	TPS48-F32
Category	Industrial Equipment
Language	English

Summary

Safety

Introduction

Introduces safety aspects, residual risks, and operator responsibilities.

Safe Operation and Maintenance

Outlines general safety for operation, work area, and specific tasks.

Hazards during Operation and Maintenance

Details risks like mechanical hazards, noise, and hot surfaces.

Deflagration on Gas Engines

Lifting Loads

Start-up

Oil Supply

Details requirements for lubrication, oil filtration, viscosity, and pressure.

Inspection Work

Covers checks before and after commissioning and during operation.

Commissioning after Taking out of Operation

Operation

Servicing Work

Explains routine checks, visual inspections, and functional checks.

Expected Exchange Intervals

Speed Measurement

Stopping the Engine

Details procedures for shutting down oil-cooled and water-cooled turbochargers.

Maintenance

Cleaning the Compressor during Operation

Explains wet cleaning methods for the compressor stage.

Turbine Cleaning during Operation

Covers methods for cleaning turbine components to maintain efficiency.

Cleaning Components Mechanically

Troubleshooting

Malfunctions when Starting

Lists possible causes and solutions for sluggish start-up and vibrations.

Surging of the Turbocharger

Addresses causes of surging and potential component damage.

Malfunctions during Operation

Covers issues like low oil pressure, speed changes, and temperature problems.

Malfunctions when Stopping

Speed Measurement System

Removal and Installation

Remove the Turbocharger

Step-by-step guide for disconnecting and removing the turbocharger.

Installing the Turbocharger

Instructions for mounting the turbocharger, including torque values.

Disassembly and Assembly

Introduction

Disassembling and Assembling Turbocharger

Detailed procedures for component removal and reassembly.

Axial Clearance A and Radial Clearance B

Radial Clearances N and R

Table of Tightening Torques

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