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Alfa Laval ThinkTop v.3.0 User Manual

Alfa Laval ThinkTop v.3.0
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TD 800-242_1
Patented Sensor System
Registered Design
Registered Trademark
ESE00356-EN12 2013-07
Original manual
Instruction Manual
ThinkTop
®
AS-Interface v.2.1 (31 nodes) & v.3.0 (62 nodes) 29.5 - 31.6 VDC
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Alfa Laval ThinkTop v.3.0 Specifications

General IconGeneral
ModelThinkTop v.3.0
TypeController
Power Supply24 V DC
Communication ProtocolsDeviceNet
Operating Temperature-20°C to +60°C
Protection ClassIP66
Storage Temperature-40°C to +85°C

Summary

CE Declaration of Conformity

Safety Information and Warnings

Important Information and Warning Signs

Guidelines and symbols for safety warnings: WARNING, CAUTION, and NOTE.

Safety Precautions

Detailed safety precautions for installation and maintenance procedures.

General Information

AS-Interface Technology Overview

Explanation of AS-Interface technology and its use with the ThinkTop unit.

Technical Specifications

Sensor System and Features

Specifications for the sensor system, features, and feedback signals of the ThinkTop.

Electrical and Power Specifications

Electrical connections, terminals, power supply, and current consumption for the ThinkTop.

AS-Interface and Sensor Configurations

External sensors, slave profiles, and AS-Interface bit assignments.

Visual Indicators and Status Signals

Visual LED indications and status signal functions for the ThinkTop.

Solenoid Valves and Air Supply

Solenoid valve specifications, air supply, and internal connections.

Environmental and Protection Specifications

Environmental demands: temperature, vibration, humidity, and protection class.

Installation

Installation on Air Actuators: Initial Steps

Step-by-step guide for mounting the ThinkTop on air actuators, including fittings.

Installation on Air Actuators: Connections

Fitting air tubes and making electrical connections for actuator installation.

Installation on Air Actuators: Final Steps

Final installation steps: cable gland tightening and setup initiation.

Installation on Series 700 Valves

Instructions for installing the ThinkTop on Series 700 valves.

Air Connections

Diagram and labeling of air connections for the ThinkTop unit.

Internal Electrical Connections

Details on internal wiring, external sensors, and terminal assignments.

Setup Diagram

ThinkTop Setup via IR Keypad: Overview

Guide to ThinkTop setup using IR keypad, including LED indications and commands.

ThinkTop Setup via IR Keypad: Configuration Steps

Steps for setting valve type, positions, and seat lift via IR keypad.

ThinkTop Setup via Local Keys: Overview

Instructions for ThinkTop setup using local 'I' and 'Il' keys.

ThinkTop Setup via Local Keys: Configuration Steps

Steps for setup using local keys for valve type, positions, and seat lift.

Quick Setup Guide for Valve Types

Concise guide for setting up different valve types like SSV, SRC/ARC, and LKB.

Quick Setup Guide for Mixproof Valves

Quick setup for LKB and Unique Mixproof valve types.

Troubleshooting

LED Indicators for Fault Diagnosis

Meaning of LED indicators for identifying faults and troubleshooting issues.

LED Status Meanings for Valve Operations

Further LED status meanings for valve positions and solenoid operation.

Maintenance

Dismantling the ThinkTop: Initial Steps

Step-by-step instructions for safely taking apart the ThinkTop unit.

Dismantling the ThinkTop: Sensor Unit Removal

Final steps for removing the sensor unit during dismantling.

Assembling the ThinkTop: Reassembly Steps

Detailed steps for reassembling the ThinkTop, including O-rings and solenoids.

Assembling the ThinkTop: Final Mounting

Final assembly steps: replacing X-ring and mounting on actuator.

Dismantling and Assembly of Series 700 Valves

Instructions for dismantling and assembling ThinkTop on Series 700 valves.

Parts List and Service Kits

ThinkTop AS-Interface Component Drawings

Exploded view drawings identifying ThinkTop AS-Interface components.

ThinkTop AS-Interface Exploded Views

Exploded view of ThinkTop AS-Interface components.

ThinkTop Parts List

List of individual components and their quantities.

ThinkTop Service Kits

List of available service kits for the ThinkTop AS-Interface.

ThinkTop for Series 700 Component Drawings

Exploded view drawings for ThinkTop on Series 700 valves.

ThinkTop for Series 700 Exploded Views

Exploded view of ThinkTop components for Series 700 valves.

ThinkTop for Series 700 Parts List

Component list for Series 700 valves, including quantities.

ThinkTop for Series 700 Service Kits

List of service kits for Series 700 valves.

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