Almatec E 08 - Required Tools; Disassembly

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MAINTENANCE
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Requiredtools
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ThegeneraldesignoftheALMATECE‐Seriesissimple.Werecommendtotaketheexplosionviewinhandto
identifythepartsbyitemnumberthatismentionedinthefollowing.Twotoolsaredeliveredalongwitheach
pump. The plastic one of these is designed for the
 mounting of the air‐valve [26], the other one for the
mountingofvalveseat[16].Furtherspecialtoolsarenotrequired.
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*Attachedtoeachpumpdelivery**Examples,pleasecheckyourself
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Disassembly
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When dismantling a pump the mentioned procedures and safety notes on the pages 9‐11 have to be
considered generally.Amongthedifferentsizes ofthe E‐Series‐E 15 toE 50‐only thenumberofhousing
bolts[19]varies.Besides, forthesizesE08and E10
theshaft  [20]additionallyfunctions asthepilotpiston
fortheair‐valve.InthesepumpsE08andE10,therearenoshaftpistonrings[22]andnosetscrews[21]nor
an air filter [24]. Please keep these differences in construction in mind when reading the following
dismantlinginstructions.
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Takethecover[3]outofthesidehousings [1],togetaccesstothehousingbolts[19].Uns crewthehousing
bolts[19]ononesideusingtwosocketwrenches,removetensiondisc[2]firstandsidehousing[1]second.
Workcarefullytoensure thatthe sealingsurfaces
incontactto thediaphragms arenotdamaged.Carefully
draw thehousing bolts [15]out ofthepump and removethe second cover[2]. The centerhousing [4] and
bothsidehousings[1]areremoveablenow.Removethesleeve[5]outfromthesidehousing[1].TaketheO‐
  Pumpsize E08 E10 E15 E25 E40 E50
Item Description Tool Toolsize Toolsize Toolsize Toolsize Toolsize Toolsize
8 Threadbolt
Slot
screwdriver**
0,8x5,0 0,8x5,0 0,8x5,0 1,0x5,5 1,6x8,0 1,6x8,0
9
Valvestop,
dischargevalve
Facepinspanner
wrench
4mm 5mm 6mm 8mm 8mm 10mm
11 Plug,sidehousing
Facepinspanner
wrench
4mm 5mm 6mm 8mm 8mm 10mm
13
Plug,
centerhousing
Open‐end
spanner
24mm 24mm 30mm 46mm 60mm 65mm
16

Valveseat,ball
valves/cylinder
valves
ALMATECTool*
208
90110
210
90110
215
90110
225
90110
240
90110
250
90110
19 Housingbolt,cpl.
Open‐end
spanner/ring
wrench/socket
wrench
7mm 8mm 10mm 13mm 13mm 17mm
21 Setscrew,shaft Allenkey ‐ ‐ 5mm 6mm 8mm 10mm
23 Airinlet
Open‐end
spanner
13mm 13mm 19mm 19mm 27mm 27mm
26
PERSWINGP®air
controlsystem,cpl
ALMATECTool*
+ringwrench
10890154
19mm
11590154
24mm
Facepinspanner
wrench