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Almex T4PGF1 - User Manual

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T4PGF1 INSTRUCTION MANUAL Page 1
SHAW-ALMEX INDUSTRIES LIMITED June 14 2017
INSTRUCTION MANUAL
T4PGF1
30A
GROUND
FAULT CONTINUITY CHECKING
TEMPERATURE
CONTROL PANEL
WITH A PUMP RECEPTACLE.
This manual was prepared to present the correct methods and procedures of operating and
maintaining your ALMEX GROUND FAULT CONTINUITY CHECKING
TEMPERATURE CONTROL PANEL.
Read this manual carefully before operating your vulcanizer.
1.1. SHAW-ALMEX INDUSTRIES LIMITED
PO Box 430
Parry Sound, Ontario, Canada P2A 2X4
Phone:
705-746-5884 or 1-800-461-4351
Fax:
705-746-9484
e-mail:
SAIL@ALMEX.COM
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Do you have a question about the Almex T4PGF1 and is the answer not in the manual?

Summary

Record of Purchase Details

Declaration of Conformity

Safety Precautions and Usage Limits

Hazard Pictogram Definitions

Explains hazard symbols like Electrical Hazard and Burning Hazard.

Electrical Safety Precautions

Outlines precautions for qualified electricians, live circuits, voltage, grounding, and damaged cables.

Burning Hazard Warning

Warns about improper use causing vulcanizer overheating.

Product Usage Limitations

Specifies intended use and temperature range for the T4PGF1 panel.

Assembly and Component Identification

Unpacking and Inspection

Guides on unpacking and reporting damages or shortages.

Face Component Locations Diagram

Shows face component locations with numbered parts for identification.

Operation and Safety Features

Control Panel Operation and Safety

Explains power connection, reset switch, indicator lights, and earth fault testing.

Temperature Controller Settings

Guides on adjusting set points, units, and alarms.

Setting Platen Temperature

Details how to change the set point for platen temperature.

Setting Temperature Units (°C;°F)

Instructions to switch between Celsius and Fahrenheit units.

Setting Over Temperature Alarm

Explains how to set an audible alarm for temperature deviations.

Heating the Vulcanizer

Heating Up Procedure

Step-by-step guide for heating the vulcanizer, including safety.

Manual Heating Operation

Describes manual heating due to controller malfunction.

Temperature Control Mechanism

Explains the PID controller and its performance characteristics.

Required Daily Testing

Daily Testing Procedure Before Use

Detailed steps for daily safety feature checks using test plugs.

Maintenance Procedures

Opening the Control Cabinet

Instructions on how to safely open the control panel for access.

Overload and Ground Fault Protection

Explains the system's protection against overloads and ground faults.

Temperature Calibration

Details the need and process for calibrating temperature controllers.

Temperature Calibration Procedures

Auto Tune Calibration

Step-by-step guide for using the Auto Tune function.

Input Shift Calibration

Explains how to adjust controller readings to match external meters.

Troubleshooting Common Issues

Troubleshooting: No Controller Display

Lists faults and corrections for a blank temperature controller display.

Troubleshooting: Controller Errors

Covers error messages and incorrect indicator lights with solutions.

Troubleshooting: Platens Not Heating

Identifies potential causes and fixes for platens failing to heat.

Troubleshooting: Overheating

Addresses causes and solutions for the vulcanizer overheating.

Troubleshooting: Set Point Issues

Covers calibration and controller faults affecting set point accuracy.

Troubleshooting: Platen Indicator Lights

Explains the meaning of yellow/red lights and their troubleshooting.

Required Maintenance Schedule

Daily Inspection Checklist

A checklist for daily pre-use inspection of all components.

Maintenance Schedule

Schedule for periodic maintenance checks and inspections.

Receptacle Pin Explanation

Receptacle Pin Explanations

Diagrams and explanations for platen and pump receptacle pin configurations.

Service and Support Information

Emergency Service Contact

Provides contact details for emergency service.

Return of Goods Authorization

Outlines the procedure for authorizing goods returns.

Product Guarantee Information

Details the 12-month warranty period and registration.

Safety Notifications and Updates

Explains how owners are notified of recalls or upgrades.

Warranty Registration and Terms

Warranty Registration and Terms

Forms and terms for validating and registering the product warranty.

Parts Information

Internal Component Part Numbers

Lists internal components with item numbers, quantities, part numbers, and descriptions.

Face Component Part Numbers

Lists face components with item numbers, quantities, part numbers, and descriptions.

Electrical Drawings

Electrical Drawings

Provides detailed wiring diagrams for the control panel.

Summary

Record of Purchase Details

Declaration of Conformity

Safety Precautions and Usage Limits

Hazard Pictogram Definitions

Explains hazard symbols like Electrical Hazard and Burning Hazard.

Electrical Safety Precautions

Outlines precautions for qualified electricians, live circuits, voltage, grounding, and damaged cables.

Burning Hazard Warning

Warns about improper use causing vulcanizer overheating.

Product Usage Limitations

Specifies intended use and temperature range for the T4PGF1 panel.

Assembly and Component Identification

Unpacking and Inspection

Guides on unpacking and reporting damages or shortages.

Face Component Locations Diagram

Shows face component locations with numbered parts for identification.

Operation and Safety Features

Control Panel Operation and Safety

Explains power connection, reset switch, indicator lights, and earth fault testing.

Temperature Controller Settings

Guides on adjusting set points, units, and alarms.

Setting Platen Temperature

Details how to change the set point for platen temperature.

Setting Temperature Units (°C;°F)

Instructions to switch between Celsius and Fahrenheit units.

Setting Over Temperature Alarm

Explains how to set an audible alarm for temperature deviations.

Heating the Vulcanizer

Heating Up Procedure

Step-by-step guide for heating the vulcanizer, including safety.

Manual Heating Operation

Describes manual heating due to controller malfunction.

Temperature Control Mechanism

Explains the PID controller and its performance characteristics.

Required Daily Testing

Daily Testing Procedure Before Use

Detailed steps for daily safety feature checks using test plugs.

Maintenance Procedures

Opening the Control Cabinet

Instructions on how to safely open the control panel for access.

Overload and Ground Fault Protection

Explains the system's protection against overloads and ground faults.

Temperature Calibration

Details the need and process for calibrating temperature controllers.

Temperature Calibration Procedures

Auto Tune Calibration

Step-by-step guide for using the Auto Tune function.

Input Shift Calibration

Explains how to adjust controller readings to match external meters.

Troubleshooting Common Issues

Troubleshooting: No Controller Display

Lists faults and corrections for a blank temperature controller display.

Troubleshooting: Controller Errors

Covers error messages and incorrect indicator lights with solutions.

Troubleshooting: Platens Not Heating

Identifies potential causes and fixes for platens failing to heat.

Troubleshooting: Overheating

Addresses causes and solutions for the vulcanizer overheating.

Troubleshooting: Set Point Issues

Covers calibration and controller faults affecting set point accuracy.

Troubleshooting: Platen Indicator Lights

Explains the meaning of yellow/red lights and their troubleshooting.

Required Maintenance Schedule

Daily Inspection Checklist

A checklist for daily pre-use inspection of all components.

Maintenance Schedule

Schedule for periodic maintenance checks and inspections.

Receptacle Pin Explanation

Receptacle Pin Explanations

Diagrams and explanations for platen and pump receptacle pin configurations.

Service and Support Information

Emergency Service Contact

Provides contact details for emergency service.

Return of Goods Authorization

Outlines the procedure for authorizing goods returns.

Product Guarantee Information

Details the 12-month warranty period and registration.

Safety Notifications and Updates

Explains how owners are notified of recalls or upgrades.

Warranty Registration and Terms

Warranty Registration and Terms

Forms and terms for validating and registering the product warranty.

Parts Information

Internal Component Part Numbers

Lists internal components with item numbers, quantities, part numbers, and descriptions.

Face Component Part Numbers

Lists face components with item numbers, quantities, part numbers, and descriptions.

Electrical Drawings

Electrical Drawings

Provides detailed wiring diagrams for the control panel.

Almex T4PGF1 Specifications

General IconGeneral
BrandAlmex
ModelT4PGF1
CategoryControl Panel
LanguageEnglish

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