T4PGF1 INSTRUCTION MANUAL Page 2
SHAW-ALMEX INDUSTRIES LIMITED June 14 2017
Table of Contents
1. RECORD OF PURCHASE .................................................................................................................................... 3
2. DECLARATION OF CONFORMITY .................................................................................................................... 4
3. SAFETY .................................................................................................................................................................. 5
3.1. Definition of Pictograms ................................................................................................................... 5
3.1.1. Electrical Hazard ............................................................................................................................ 5
3.1.2. Burning Hazard .............................................................................................................................. 5
3.2. Limitation of use ............................................................................................................................... 5
4. ASSEMBLY ............................................................................................................................................................ 6
4.1. Unpacking ........................................................................................................................................ 6
4.2. Functional Diagram .......................................................................................................................... 6
4.3. Connection Assembly ...................................................................................................................... 7
5. OPERATION........................................................................................................................................................... 8
5.1. Safety Features And How To Operate ............................................................................................. 8
5.2. Temperature Controller Settings ...................................................................................................... 9
5.2.1. Setting the Platen Temperature ................................................................................................................. 9
5.2.2. Setting Temperature Units to °C or °F ...................................................................................................... 9
5.2.3. Setting the Over Temperature Alarm ........................................................................................................ 9
6. HEATING THE VULCANIZER ............................................................................................................................ 10
6.1. Heating Up .................................................................................................................................... 10
6.1.1. Manual Heating .......................................................................................................................................10
6.2. Temperature Control ...................................................................................................................... 10
7. REQUIRED DAILY TESTING ............................................................................................................................. 11
7.1. Required Daily Testing Before Use ................................................................................................ 11
8. MAINTENANCE ................................................................................................................................................... 12
8.1. Opening the Control Cabinet .......................................................................................................... 12
8.2. Overload Protection ....................................................................................................................... 12
8.3. Temperature Calibration ................................................................................................................ 12
8.3.1. Auto Tune ................................................................................................................................................13
8.3.2. Input Shift ................................................................................................................................................13
9. TROUBLESHOOTING ........................................................................................................................................ 14
9.1. No Display on Temperature Controller ........................................................................................... 14
9.2. Error Display on Temperature Controller ....................................................................................... 14
9.3. Platens Not Heating ....................................................................................................................... 14
9.4. Vulcanizer Over Heating ................................................................................................................ 15
9.5. Controller will not maintain Set Point Temperature ........................................................................ 15
10. REQUIRED MAINTENANCE SCHEDULE ....................................................................................................... 16
10.1. Daily Inspection Check Sheet ........................................................................................................ 16
10.2. Maintanence Schedule Check Sheet ............................................................................................. 17
11. RECEPTACLE PIN CONFIGURATION ............................................................................................................ 19
12. SERVICE .............................................................................................................................................................. 20
12.1. Emergency Service ........................................................................................................................ 20
12.2. Return of Goods Authorization ....................................................................................................... 20
12.3. Guarantee ...................................................................................................................................... 20
13. WARRANTY CARD AND INFORMATION ........................................................................................................ 21
14. PARTS INFORMATION ...................................................................................................................................... 22
15. ELECTRICAL DRAWAINGS .............................................................................................................................. 25
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