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Apex Digital PC - User Manual

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OPERATING MANUAL
FOR PRESSURE CONTROLLERS
Models PC · PCS · PC3 · IVC

Table of Contents

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Apex Digital PC Specifications

General IconGeneral
BrandApex Digital
ModelPC
CategoryController
LanguageEnglish

Summary

Introduction

Quick Start Guide

Setup

Connect and configure the pressure controller, including engineering units.

Operation: Pressure Verification

Monitor live pressure readings and verify the controller's operation.

Connectors and Buttons

Overview of the controller's typical configuration, connectors, and buttons.

Backlight

Information on how to toggle the display backlight.

Maintenance and Care

Basic maintenance advice and annual calibration recommendations.

Getting Started

Getting to Know Your Pressure Controller

Identifies features of the main pressure controller display and its buttons.

Status Messages

Explanation of status messages like ADC, LCK, and POV.

Mounting

Details mounting requirements and orientations for pressure controllers.

Filters

Specifies recommended particulate filter sizes for pressure controllers.

Device Ports

Information on controller ports, fittings, and connection types.

Connecting Your Pressure Controller

Instructions on how to connect the controller to the system, noting flow direction.

Applications

Forward (Downstream) Pressure Control

Explains direct pressure control where the valve is upstream.

Back Pressure Control

Explains inverse control where the valve is downstream.

Changing the Valve Orientation

How to switch valve position and reconfigure the controller.

Differential Pressure Control

How differential pressure controllers connect and function with two ports.

Remote-Sensing Controller

Describes PC3-Series controllers sensing pressure remotely via a sensor line.

Integrated Vacuum Controllers (IVC)

Details IVC devices for precise vacuum control applications.

Using Pressure Instruments with Liquids

Warnings and considerations for using controllers with chemically compatible liquids.

Power and Signal Connections

Standard 8-Pin Mini-DIN Pinout

Details the pinout for the standard 8-pin Mini-DIN connector.

Analog Signals

Explains primary, secondary, and 4-20 mA analog output signals.

Displaying Live Data

Main Display

Describes the functions and layout of the main display.

Taring Your Pressure Controller

Explains how to tare the pressure controller for accurate measurements.

When to Tare

Lists conditions requiring the pressure controller to be tared.

Option: Color TFT Display

Information on the optional color TFT display features.

Control

Changing the Setpoint

How to change the setpoint via the front panel or serial commands.

Adjusting Setpoint with an IPC

Setting the setpoint using a potentiometer control knob (IPC).

Setpoint Setup

Configuration options for setpoint management like autotare and sources.

Using Autotare

Explains the autotare function for zero setpoint and delay before tare.

Changing Between Setpoint Sources

How to switch between serial/front panel and analog setpoint sources.

Managing Setpoint with an Idle Modbus Connection

Configures setpoint behavior during Modbus idle time.

Managing Setpoint on Power-Up

Setting a specified setpoint upon power-up.

Power-Up Setpoint with Ramping

Configures setpoint ramping behavior upon power-up.

Establishing Setpoint Limits

Sets upper and lower limits for pressure control setpoints.

Control Loop

Overview of control loop parameters and variables.

Changing the Controlled Variable

How to select between pressure and valve drive control variables.

Adjusting the PD;PDF or PD²I Control Algorithms

Explains tuning of control algorithms like PD/PDF and PD²I.

Tuning the PD;PDF Control Algorithm

Details how to tune P and D gain for PD/PDF algorithm.

Tuning the PD²I Control Algorithm

Explains tuning of P, I, and D gains for PD²I algorithm.

Troubleshooting Valve Performance with PID Tuning

Resolves valve issues by adjusting PID gains.

Using a Control Deadband for Pressure Control

Minimizes gas exhaust and improves stability with deadband settings.

Setpoint Ramping

Regulates how quickly the controller reaches the setpoint.

Setting the Ramp Rate

Configures the maximum rate of change for setpoint ramping.

Ramping Options

Options for controlling ramp direction and behavior.

Displaying Valve Drive Percentage

Shows valve drive percentage for troubleshooting.

Device Information

Basic Device Information

Displays model, serial number, manufacturing, and calibration dates.

Device Full Scale Ranges

Shows the maximum calibrated range of available pressure readings.

Manufacturer Information

Provides manufacturer name, web address, and contact details.

Setup

Sensor Setup

Configuration settings for the pressure sensor like engineering units and averaging.

Choosing Engineering Units

How to change display and data frame engineering units.

Pressure Averaging

Smooths fluctuating readings by adjusting the time constant of the running average.

Zero Band

Sets a threshold for displaying low pressure values as zero.

Configuring Serial Communications

Settings for remote operation and data logging via serial connection.

Unit ID

Identifier for distinguishing devices on a network.

Modbus RTU Configuration

Settings for Modbus communication, including address and idle time.

Modbus Address

Identifier for devices on a Modbus network.

Managing Setpoint with an Idle Modbus Connection

Configures setpoint behavior during Modbus idle time.

Baud Rate

Sets the speed for digital device communication.

Display Setup

Adjusts display contrast, brightness, and screen rotation.

Main Screen Options

Configures behavior of main display buttons and shows valve drive.

Screen Lighting

Adjusts display contrast or brightness and backlight behavior.

Display Rotation

Allows inverting (flipping) the screen display orientation.

Advanced Setup

Accesses settings for troubleshooting and customer support.

Factory Restore

Resets the device to factory default settings.

Register Status

Displays live values for internal device registers for diagnostics.

Serial Communication

Modbus RTU Communication

Details for Modbus commands and configuration.

Establishing Communication

Steps to establish serial communication with the device.

Communication Programs

Mentions compatible terminal programs like PuTTy.

Configuring PuTTy

Step-by-step guide to configuring PuTTy for serial communication.

Polling Mode

How the controller operates in polling mode and how to poll.

Streaming Mode

How to use streaming mode for live data transmission.

Taring

Explains how to tare gauge, differential, and absolute pressure sensors.

Collecting Data

How to collect live data via polling or streaming.

Commanding a New Setpoint

How to send a setpoint over a serial connection.

Sending Setpoints as Floating Point Numbers

Format for sending setpoints as floating point numbers.

Quick Command Guide

A quick reference for common serial commands.

Troubleshooting

General Use

Common issues related to device power, buttons, display, and analog signals.

Pressure Readings

Troubleshooting issues with setpoint, negative readings, and zero band.

Using Controller with Gases or Liquids

Information on using the controller with different gases and liquids.

Serial Communications

Troubleshooting communication issues with a PC.

Maintenance

Cleaning

Minimal maintenance requirements for the device, focusing on exterior cleaning.

Recalibration

Recommendations and procedures for device recalibration.

Reference Information

Engineering Units

Lists available engineering units for pressure and time.

Pressure Units

Detailed table of pressure units and their abbreviations.

Time Units

Table of time units and their labels.

Pinouts

8-Pin Mini-DIN (Default)

Details the pinout for the standard 8-pin Mini-DIN connector.

Locking Industrial Connector Pinout

Pinout diagram for the locking industrial connector.

9-Pin D-Sub Connector Pinouts

Pinout details for 9-pin D-Sub connectors.

15-Pin D-Sub Connector Pinouts

Pinout details for 15-pin D-Sub connectors.

M12 Connector Pinouts

Pinout details for M12 connectors.