19 AU104488 C6B
OPERATING INSTRUCTIONS
ENGINE OPERATION
Before Starting The Engine
Walk-Around Inspection
Do the following items each day before you start the
engine.
1. Check for leaks under the machine. Repair leaks as
necessary.
2. Check the air pressure and condition of the tires.
3. Check the machine for debris, especially around the
engine area. Make sure this area is clean.
4. Clean or replace any safety or instructional decal that
cannot be read.
5. Clean the operators controls.
6. Check the machine for broken, damaged, loose or
missing parts. Replace, tighten or adjust as required
before you operate the machine.
7. See the Maintenance Chart in this manual and do all
the 10 hour items.
NOTE:
If this is a new machine or a machine with a
rebuilt engine, see Run-In procedure.
Run-In Procedure For a New Machine
During the first 20 hours of operation for a new machine
or a machine with a rebuilt engine, the following
procedure should be followed:
1. Operate the machine with normal loads for the first 8
hours.
2. Keep the engine at normal operating temperatures.
3. Do not run the engine at low idle speeds for long
periods of time.
4. See After Delivery Check in the back of this manual.
Have your dealer do the after delivery check.
RUN-IN MAINTENANCE SCHEDULE
The following items are to be done during the Run-In
Period and are in addition to the items listed above as well
as those listed in the Lubrication/Maintenance Chart.
After Delivery Check
AFTER FIRST 10 HOURS OF OPERATION
Tighten the chain drive sprocket nuts and bolts after the
first 10 hours of operation and again after 30 hours of
operation, to 160 to 190 Nm (120 to 140 lb ft).
NOTE:
Torque specifications are for clean, dry threads.
AFTER FIRST 50 HOURS OF OPERATION
Have your dealer do the After Delivery Check. See After
Delivery Check in this manual.
Drive Planetaries
AFTER FIRST 50 HOURS OF OPERATION
Change the chain drive planetary oil.
Change the wheel drive planetaries oil.
OPERATING IN HOT WEATHER
Extreme conditions, hot or cold, place unusual demands
on equipment. The owner or operator can minimize
temperature related problems on equipment by following
these general recommendations.
1. Clean all dirt and debris from the oil cooler and
engine area.
2. Use lubricants of the correct viscosity.
3. Check the air cleaner more frequently during extreme
dust conditions.
4. Allow engine to run near high idle when working the
machine. Do not overload or lug down the engine.
OPERATING IN COLD WEATHER
Cold weather conditions cause special problems. During
these conditions your machine will require special
attention to prevent serious damage. Cold weather
maintenance will extend the service life of your machine.
BATTERY AND ELECTRICAL SYSTEM: Clean the battery
and make sure the battery is at full charge.
NOTE:
A fully charged battery at -17°C (0°F) has
only 40 percent of the normal starting power. When
the temperature decreases to -29°C (-20°F), the
battery has only 18 percent of the power remaining.
WARNING
: Before starting engine, study
operator’s manual safety messages. Read all
safety signs on machine. Clear the area of other
persons. Learn and practice safe use of controls
before operating. It is your responsibility to
understand and follow manufacturer’s
instructions on machine operation, service, and
to observe pertinent laws and regulations.
Operators and service manuals can be obtained
from your equipment dealer.