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Atlas Copco QAC 1100 Sd

Atlas Copco QAC 1100 Sd
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Instruction Manual
Portable Generator Sets
Instruction Manual
English
QAC 1100 Sd BQD
2x DC 13 072A
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Atlas Copco QAC 1100 Sd Specifications

General IconGeneral
ModelQAC 1100 Sd
Frequency50 Hz
Noise Level75 dB(A) at 7m
Voltage400 V
EngineScania
Power Output1100 kVA / 880 kW

Summary

Warranties and Liability

Warranty Periods and Terms

Defines warranty duration based on sales invoice or technical delivery.

Conditions for Warranty Loss

Lists conditions under which the warranty becomes void.

Warranty Service Cost Responsibility

Outlines who bears transportation and related costs for warranty services.

Limits of Warranty and Liability

Authorized Parts and Modifications

Emphasizes using authorized parts and written approval for modifications.

Manual Accuracy Disclaimer

States Atlas Copco's responsibility for potential mistakes in the manual.

Generator Working Voltage Procedures

Technical Delivery Voltage Change Policy

Policy on voltage changes during technical delivery and customer responsibilities.

Voltage Change After Delivery Process

Process for requesting and performing voltage changes after the initial delivery.

AVR Voltage and Frequency Adjustment

Instructions for adjusting voltage and frequency using the AVR, including E1/E2 settings.

Leakage Current Relay and Voltage Change Risks

Leakage Current Relay Connection

Details the feeding of the leakage current to earth relay with 220V.

Risks of Voltage and Current Changes

Discusses potential risks associated with voltage and current changes, including circuit breaker issues and AVR calibration.

Safety Precautions for Portable Generators

Introduction to Safety Policy

Outlines Atlas Copco's commitment to safety and key factors considered.

Operator Expertise Levels

Defines four levels of expertise required for operating and maintaining the equipment.

Safety Guidelines for Personnel

Presents special safety guidelines and precautions applicable to Atlas Copco equipment.

Risks of Safety Non-Compliance

Details the potential dangers to persons, environment, and machines from ignoring safety precautions.

General Safety Precautions

Responsibilities and Machine Condition

Outlines owner/supervisor duties and machine maintenance for safe operation.

Operational Safety Measures

Covers overheating, correct usage, cleaning, and work area safety.

Fire Safety and Extinguisher Use

Details fire prevention, handling flammable substances, and appropriate extinguisher types.

Grounding and Safety Devices

Emphasizes proper grounding and the inspection/compliance of safety devices and markings.

Safety Standards for Transportation and Installation

Lifting and Securing Guidelines

Covers safe practices for lifting, securing, and handling the generator during transport.

Generator Placement and Ventilation

Details requirements for generator placement, ensuring adequate space and ventilation.

Electrical Wiring and Load Connection

Specifies compliance with wiring codes and pre-connection checks for load and generator specifications.

Safety Standards for Use and Running

Environmental and Operational Safety

Covers fire prevention, exhaust gas handling, air intake, and cooling system safety.

Fueling, Maintenance, and Guards

Details safe fueling, regular maintenance, and the importance of fixed guards.

Noise Protection and Handling Hot Parts

Addresses noise exposure mitigation and precautions when handling hot components.

Workplace Safety and Personal Protection

Emphasizes safety shoes, helmets, and protective gear for respiratory and skin hazards.

Operational Safety and Maintenance Procedures

Environmental and Electrical Safety

Covers safe operation in dusty/humid environments and electrical terminal safety.

Fault Handling and Cable Inspection

Details actions for strange situations, cable checks, and avoiding overloading.

Maintenance Safety Protocols

Outlines procedures for maintenance, tool usage, machine shutdown, and securing components.

Maintenance and Repair Safety Practices

Cleaning, Chemical, and Insulation Safety

Covers safe cleaning practices, chemical handling, and preserving sound insulation.

Lubricant, Welding, and Support Safety

Details correct lubricant use, safety during heat operations, and machine support.

Post-Repair Checks and Disposal

Specifies checks after repairs and proper disposal of fluids to prevent pollution.

Safety in Tool Use and Battery Handling

Proper Tool Selection and Usage

Emphasizes using the correct tools and understanding their limitations to prevent accidents.

Battery Maintenance Safety Precautions

Covers electrolyte hazards, charging area safety, explosive gas risks, and proper charging procedures.

Important Information and General Description

General Description of QAC 1100 Sd

Introduces the QAC 1100 Sd as an AC generator for backup and continuous operation.

Identification of Main Components

Provides a diagram and list identifying the key components of the generator set.

Frame and Information Labels

Generator Frame Description

Describes the soundproof frame containing the generator's main systems.

Generator Information Label Meanings

Explains various labels indicating hazards, operational instructions, and component information.

Drain Plugs and Filler Caps

Location of Drains and Plugs

Identifies the location of engine oil, coolant, and fuel drain plugs on the generator frame.

Fuel System Connections

Explains the function of the drain hole for external fuel container connections.

Coolant and Fuel Filler Access Points

Describes how to access the engine coolant filler plug and the location of the fuel filler plug.

Qc4002 MkII Control Module and Indicators

Qc4002 MkII Module Functionality

Details the control module's role in generator operation, protection, and communication.

Output Terminals and Components

Describes the output terminal panel and key components like the emergency stop, relays, and circuit breakers.

Generator Frequency, Battery Switch, and Operation Modes

Dual Frequency and Voltage Adjustment

Discusses dual frequency capability and voltage adjustment via R12 potentiometer.

Battery Switch Operation

Explains the location and function of the battery switch and its safety warning.

Qc4002 MkII Operation Modes and Procedures

Guides on starting, operating, checking, and shutting down the generator.

Qc4002 MkII Setup and Pushbutton Functions

Setting Up the Qc4002 MkII Module

Explains the process of setting up the module, including mode selection.

Pushbutton Functions and Navigation

Details the function of each pushbutton for controlling and navigating the generator's interface.

Qc4002 MkII Indicator Lights

Generator Status Indicator Lights

Explains the meaning of various indicator lights on the generator, showing status like alarms, power, and run.

Control Unit Indicator Lights

Describes the indicator lights on the main control unit, including power, self-check, and CAN network activity.

Qc4002 Menu Navigation and Views

Main Screen and Views (V1, V2, V3)

Describes the different screen views (Main, V1, V2, V3) and their displayed information.

Setup Menu for Parameters

Explains how to access and program protection and control parameters via the setup menu.

Qc4002 Parameter Settings and Security

Parameter Definitions (SP, DEL, OA, OB, ENA)

Explains various protective parameters like Set Point, Delay, and Output relay configurations.

Password Access and Parameter Modification

Details password levels, parameter modification procedures, and using the JUMP button.

Qc4002 Menu Sequence and Setup

Menu Sequence Overview

Illustrates the menu sequence for Control, I/O, and System Setup configurations.

Refer to User Manual for Setup Details

Directs users to the Qc4002â„¢ MkII User Manual for comprehensive setup information.

Password Management and Modes

Password Levels and Parameter Access

Explains the different password levels and how they affect parameter access and modification.

Generator Running Modes (Auto, Semi-Auto, Test, Manual)

Describes the various running modes available for the generator and their operational characteristics.

Generator Running Modes and Applications

Block Mode Functionality

Explains the purpose and operation of the block mode, used for maintenance or preventing unintended starts.

Application Modes: Island and AMF

Details the Island operation and Auto Mains Failure (AMF) applications, including their mode requirements.

Generator Application Modes

AMF, Peak Shaving, and Fixed Power Applications

Details AMF, PS, and FP modes for mains failure backup and load management.

Mains Power Export and Load Take Over

Explains MPE for power export and LTO for load transfer between mains and generator.

Generator Application Modes (Continued)

Transformer Maintenance (TM) Operation

Describes the TM mode for maintenance operations on transformers.

Power Management System (PMS)

Explains the PMS for automatic generator start/stop based on load, and parameter programming.

Parallel Operation and Synchronization

PMS Communication and Cable Requirements

Details communication methods and shielded CAN cable requirements for PMS in parallel operation.

Parallel Connection Procedures and Safety

Outlines necessary connections for parallel running and safety checks, like disabling the Ground Leakage Relay.

Generator Application Descriptions (Single Generator)

Application Modes for Single Generator

Lists and describes various applications (Island, AMF, Peak Distribution, etc.) for single generator installations.

Generator Application Descriptions (Multiple Generators)

Application Modes for Multiple Generators

Details applications for multiple generators, including Island, AMF, and PMS configurations.

PMS and Installation Configuration

Explains PMS functionality and critical parameters for multi-generator installations.

Running Instructions and Safety

General Operating Safety Warnings

Stresses adherence to safety instructions, technical limits, and specific system precautions.

Generator Installation and Placement

Provides guidelines for generator installation, door closure, ventilation, and maintenance space.

Generator Connection and Load Precautions

Details generator grounding, connection to the power system, and precautions for non-linear loads.

Cable Management and Load Connection

Cable Sizing and Voltage Drop

Covers cable quality, sectional area, length, and voltage drop calculation for safe connections.

Load Circuit Protection and Connection

Details protection requirements for load circuits and step-by-step procedures for connecting loads.

Before Startup Checks

Engine Fluid and Filter Checks

Ensures correct engine oil, coolant, and fuel levels, and checks fuel pre-filter status.

Air Filter, Leakage, and Safety System Checks

Verifies air filter, checks for leaks, and confirms safety systems (emergency stop, circuit breakers, ground fault) are ready.

Maintenance and Maintenance Chart

Pre-Maintenance Safety Checks

Outlines essential safety checks before commencing any maintenance operations.

Alternator Maintenance Schedule

Details routine maintenance tasks for the alternator, including cleaning and voltage checks.

Engine Maintenance Schedule

Lists essential engine maintenance tasks, such as oil level checks and fluid replacements.

Maintenance Activities and Notes

Engine and Unit Maintenance Tasks

Covers maintenance for engine coolant, unit general condition, fluid levels, and cleaning.

Maintenance Frequency and Biodiesel Use

Provides notes on maintenance frequency based on environment and warns against improper biodiesel usage.

Engine Maintenance and Specifications

Alternator Insulation Resistance Test

Details the procedure and requirements for measuring alternator insulation resistance.

Engine Fuel and Oil Specifications

Refers to Atlas Copco recommendations for engine fuel and oil, including PAROIL lubricant details.

Engine Oil and Lubricant Information

PAROIL Lubricant Properties and Benefits

Highlights PAROIL lubricant's features, performance benefits, and protection qualities.

Engine Oil Level and Change Procedures

Provides guidance on checking engine oil levels and refers to maintenance charts for oil change procedures.

Engine Coolant Fluid Specifications

Coolant Fluid Handling and Recommendations

Details safety precautions for handling hot coolant and recommends specific Atlas Copco coolant fluids.

PARCOOL EG Coolant Properties

Describes PARCOOL EG coolant's features, benefits, and environmental considerations.

Engine Coolant Fluid Checks and Replacement

Coolant Condition Monitoring (Visual, pH, Glycol)

Explains methods for checking coolant condition: visual, pH, and glycol concentration.

Coolant Fluid Replacement Procedure

Details the steps for draining, washing, and refilling the engine coolant system.

Generator Storage and Post-Storage Procedures

Generator Storage Recommendations

Provides guidelines for storing the generator in a dry, ventilated environment and periodic engine running.

Post-Storage Inspection and Testing

Outlines procedures for preparing the generator after storage, including inspections and running tests.

Alternator Troubleshooting Guide

Troubleshooting 0 Volt Output

Addresses issues with zero voltage output from the alternator, including causes and corrective actions.

Voltage Regulation Problems (No-load and Loaded)

Covers troubleshooting for low/high no-load voltage and voltage variations under load.

Engine Troubleshooting Guide

Starter and Starting Failures

Addresses issues with slow starter motor operation and engine starting difficulties.

Engine Performance Issues (Power, Smoke, Consumption)

Covers problems like poor power output, black exhaust smoke, and high fuel consumption.

Engine Troubleshooting (Continued)

Exhaust Smoke and Engine Tripping

Addresses issues related to exhaust smoke color and unexpected engine shutdowns.

Engine Operation and Pressure Issues

Covers troubleshooting for improper engine running, vibration, oil pressure, and sump pressure.

Compression, StartStop, and Shutdown Issues

Addresses bad compression, intermittent starting/stopping, and engines switching off shortly after starting.

Circuit Diagrams and Options

Circuit Diagrams for Qc4002

References the circuit diagrams for the Qc4002 unit, including complete circuit information.

Available Generator Options

Lists optional features for the QAC 1100 Sd units, such as spark arrestors and earth leakage relays.

Battery Automatic Charger Details

Explains the operation, voltage adjustment, and features of the automatic battery charger.

Optional Equipment and Features

Engine Coolant Fluid Heater

Describes the function of the coolant fluid heater for improving engine startability.

Optional Item Functions (Spark Arrestor, Leakage Relay, Qc4002)

Explains the purpose of optional items like spark arrestors, ground leakage relays, and the Qc4002â„¢ controller.

Technical Specifications Overview

Indicator Instrument Readings

Specifies the readings for ammeter and voltmeter indicators.

Switch Adjustment Functions

Lists functions and actuation points for switches related to engine oil pressure and coolant temperature.

Engine, Alternator, and Unit Specifications

Presents key technical specifications for the generator at 60Hz and 50Hz under reference conditions.

Generator Operating Limitations and Data

Environmental and Operational Limitations

Outlines limitations related to ambient temperature, altitude, humidity, and starting temperature.

Application Data - Power, Voltage, and Current

Provides detailed application data including rated power, voltage, current, and performance classes.

Application and Design Data

Application Data - Mode and Environment

Details running modes, site conditions, and environmental exposure for generator applications.

Design Data - Alternator and Engine

Presents design specifications for the alternator (manufacturer, model) and engine (standard, type, model, power).

Engine and Circuit Specifications

Engine Mechanical and Electrical Specs

Lists engine specifications like cylinder capacity, cooling system, and electrical system details.

Circuit Breaker and Protection Data

Provides technical data for circuit breakers at different voltages and protection against current faults.

Unit Conversion, Torque, and Data Plate

SI Unit to British Unit Conversions

Provides conversion factors for various SI units to their British equivalents.

Screw and Nut Tightening Torque

Lists recommended tightening torque values for different screw and nut sizes.

Data Plate Information Fields

Explains the various fields found on the generator's data plate.

Dimensional Data and Specifications

Generator Physical Dimensions

Provides detailed dimensions, center of gravity, and maintenance space requirements for the generator.

Model Mass and Weight Information

Lists the wet and dry mass for the QAC 1100 model.

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