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QAS 60 Pd S3A ESF
Atlas Copco QAS 60 Pd S3A ESF User Manual
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QAS 60 Pd S3A ESF
1104D-44 TG3 / TG2
Instruction Manual
Instruction Manual
for AC Generators
English
01_0
0_Front
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Table of Contents
Table of Contents
5
Safety Precautions for On-Site Generators
8
Introduction
8
General Safety Precautions
9
Safety During Transport and Installation
10
Safety During Use and Operation
11
Safety During Maintenance and Repair
12
Tool Applications Safety
14
Battery Safety Precautions
14
Main Parts
15
General Description
15
Markings
17
Mechanical Features
18
Engine and Alternator
18
Cooling System
18
Safety Devices
18
Bodywork
18
Control Panel
18
Data Plate and Serial Number
18
Drain Plugs and Filler Caps
18
Spillage Free Skid
18
Electrical Features
19
Control and Indicator Panels
19
Controller
19
Controller
20
Output Terminal Board
21
Connection
22
Lifting
22
Installation
22
Indoor Installation
22
Outdoor Installation
22
Connecting the Generator
23
Precautions for Non-Linear and
23
Sensitive Loads
23
Quality, Minimum Section and Maximum Length of Cables
23
Connecting the Load
24
Operating Instructions
25
Before Starting
25
Operating and Setting Qc1103
25
Starting
25
During Operation
26
Stopping
26
Setting the Qc1103
27
Push Button and LED Functions
27
Qc1103™ Menu Overview
28
Running Modes
33
Application Modes
33
Parameter Settings
33
LOG List
34
Operating and Setting Qc2103
35
Starting
35
During Operation
35
Stopping
36
Setting the Qc2103
37
Push Button and LED Functions
37
Qc2103™ Menu Overview
38
Running Modes
43
Application Modes
43
Parameter Settings
44
LOG List
45
Maintenance
46
Maintenance Schedule
46
Use of Maintenance Schedule
51
Use of Service Paks
51
Preventing Low Loads
52
Alternator Maintenance Procedures
53
Measuring the Alternator Insulation Resistance
53
Engine Maintenance Procedures
53
Engine Oil Level Check
53
Engine Oil and Oil Filter Change
53
Coolant Check
54
Monitoring Coolant Condition
54
Topping up of Coolant
54
Replacing the Coolant
55
Adjustments and Service Procedures
55
Cleaning Coolers
55
Cleaning the Fuel Tank
56
Battery Care
56
Electrolyte
56
Activating a Dry-Charged Battery
56
Recharging a Battery
56
Make-Up Distilled Water
56
Periodic Battery Service
57
Servicing Air Filter Engine
57
Main Parts
57
Recommendation
57
Cleaning the Dust Trap
57
Replacing the Air Filter Element
58
Replacing Fuel Filter Element
58
Engine Consumable Specifications
58
Engine Fuel Specifications
58
Engine Oil Specifications
58
Engine Coolant Specifications
60
Checks and Trouble Shooting
61
Engine Troubleshooting
61
Alternator Troubleshooting
64
Solving Qc1103™ and Qc2103™ Controller Alarms
65
Alarm Handling
65
Fail Classes
65
Storage of the Generator
68
Storage
68
Preparing for Operation after Storage
68
Disposal
69
General
69
Disposal of Materials
69
Options Available for QAS 60 Units
70
Circuit Diagrams
70
Overview of the Electrical Options
70
Description of the Electrical Options
71
Automatic Battery Charger
71
Battery Switch
71
Engine Coolant Heater
71
Outlet Sockets (S) - Set 1
72
Outlet Sockets (S) - Set 2
73
Single Frequency with
74
Electronic Speed Control (SF)
74
Dual Frequency with
74
Electronic Speed Control (DF)
74
Electronic Speed Regulator
74
Dual Voltage (2V)
74
Earth Leakage Relay
76
Relay
77
Electricité de France" (EDF)
78
Power Transfer Box (PTB)
79
Overview of the Mechanical Options
80
Description of the Mechanical Options
80
External Fuel Tank Connection (With/Without Quick Couplings)
80
Undercarriage (Axle, Towbar, Towing Eyes)
81
Integrated Spark Arrester
81
Air Inlet Shut-Off Valve
81
Technical Specifications for QAS 60 Units
82
10.1 Settings of Switches
82
10.2 Specifications of the Engine/Alternator/Unit
82
10.3 Critical Bolt Connections
88
Conversion List of si Units into
89
10.5 Data Plate
89
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Atlas Copco QAS 60 Pd S3A ESF Specifications
General
Model
QAS 60 Pd S3A ESF
Power Output
60 kVA
Standby Power (kVA)
60 kVA
Voltage (V)
400 V
Frequency (Hz)
50 Hz
Phase
3
Fuel Type
Diesel
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