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Atlas Copco QAS 500 User Manual

Atlas Copco QAS 500
130 pages
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QAS 500 Vod S3A APP
Instruction Manual
for AC Generators
English
TAD1651 GE

Table of Contents

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Atlas Copco QAS 500 Specifications

General IconGeneral
ModelQAS 500
Power Output500 kVA
Prime Power (kW)400 kW
Engine TypeDiesel
Voltage400 V
Frequency50 Hz

Summary

Safety Precautions

Introduction and General Safety

Covers the introduction to safety policies and general safety rules for generator operation.

Transport, Use, and Maintenance Safety

Safety guidelines for transport, installation, use, operation, maintenance, and repair.

Tool and Battery Safety

Safety measures for tool applications and battery handling and charging.

Main Parts

General Description

Overview of the QAS 500 Volvo generator and its main components.

Mechanical Features

Details standard mechanical aspects: engine, cooling, bodywork, control panel, etc.

Electrical Features

Explains electrical components: control panels, output boards, frequency, and battery switch.

Installation and Connection

Lifting and Installation Procedures

Guidelines for safely lifting, installing indoors, and outdoors.

Connecting the Generator

Covers precautions for non-linear loads and cable specifications.

Operating Instructions

Before Starting Checks

Checklist of essential checks before starting the generator.

Operating and Setting Qc1002™

Guide for starting, operating, and setting the Qc1002™ controller.

Operating and Setting Qc2002™

Instructions for starting, operating, and setting the Qc2002™ controller.

Operating and Setting Qc4002™ MkII

Guide to starting, operating, and setting the Qc4002™ MkII controller.

Operating the Eberspächer Preheater

Explains the operation and settings of the optional Eberspächer preheater.

Maintenance

Maintenance Schedule

Provides a schedule for daily, weekly, and periodic maintenance tasks.

Preventing Low Loads

Advises on how to avoid damages from low load operation and recommends corrective actions.

Alternator Maintenance Procedures

Details procedures for maintaining the alternator, including insulation resistance checks.

Engine Maintenance Procedures

Covers engine oil level checks, oil/filter changes, and coolant checks.

Adjustments and Service Procedures

Instructions for cleaning coolers, fuel tank, and battery care.

Checks and Troubleshooting

System Checks and Engine Troubleshooting

Procedures for checking voltmeter/ammeter readings and basic engine troubleshooting.

Alternator Troubleshooting

Lists symptoms, causes, and solutions for alternator-related issues.

Solving Controller Alarms

Guidance on resolving alarms for Qc1002™, Qc2002™, and Qc4002™ controllers.

Storage of the Generator

Storage and Preparation for Use

Guidelines for storing the generator and preparing it for operation after storage.

Disposal

General Disposal Information

Atlas Copco's policy on environmental effects and instructions for material disposal.

Options Available for QAS 500 Volvo Units

Circuit Diagrams

Lists available circuit diagrams for standard and optional generator configurations.

Electrical Options Overview and Description

Details available electrical options like battery chargers, heaters, sockets, and voltage options.

Mechanical Options Overview and Description

Details mechanical options such as quick couplings, spark arrestors, and preheaters.

Technical Specifications

Specifications and Data

Covers gauge readings, switch settings, engine/unit specs, unit conversions, and dataplate info.

Circuit Diagrams

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