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QAS 500
Atlas Copco QAS 500 User Manual
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QAS 500 Vod S3A APP
Instruction Ma
nual
for
A
C G
ene
ra
tor
s
English
TAD
1651 G
E
2
Table of Contents
Table of Contents
5
Safety Precautions for On-Site Generators
8
Introduction
8
General Safety Precautions
9
Safety During Transport and Installation
10
Safety During Use and Operation
11
Safety During Maintenance and Repair
12
Tool Applications Safety
14
Battery Safety Precautions
14
Main Parts
15
General Description
15
Markings
17
Mechanical Features
17
Engine and Alternator
17
Cooling System
17
Safety Devices
18
Bodywork
18
Control Panel
18
Data Plate and Serial Number
18
Drain Plugs and Filler Caps
18
External Fuel Tank Connection
18
Spillage Free Skid
18
Qc1002™ Controller
19
Electrical Features
19
Control and Indicator Panels
19
Qc2002™ Controller
20
Qc4002™ Mkii Controller
21
Output Terminal Board
22
Dual Frequency
23
Battery Switch
23
Connection
24
Lifting
24
Installation
24
Indoor Installation
24
Outdoor Installation
24
Connecting the Generator
25
Precautions for Non-Linear and Sensitive Loads
25
Quality, Minimum Section and Maximum Length of Cables
25
Connecting the Load
26
Operating Instructions
27
Before Starting
27
Operating and Setting Qc1002
27
Starting
27
During Operation
28
Stopping
28
Setting the Qc1002
29
Pushbutton and LED Functions
29
Qc1002™ Menu Overview
30
Qc1002™ Menu Description
30
Parameter List
32
LOG List
35
Remote Start Operation
35
Operating and Setting Qc2002
36
Starting
36
During Operation
36
Stopping
37
Setting the Qc2002
37
Pushbutton and LED Functions
37
Qc2002™ Menu Overview
39
Qc2002™ Menu Description
39
Parameter List
42
LOG List
47
Operating and Setting Qc4002™ Mkii
48
Starting
48
During Operation
48
Stopping
48
Setting the Qc4002™ Mkii
49
Pushbutton and LED Functions
49
Qc4002™ Mkii Menu Overview
51
Changing Settings
54
Standard Modes
55
Standard Applications
56
Paralleling
62
Overview of Applications
63
Operating the Eberspächer Preheater (Option)
66
Description Heating Operation
66
General
67
Settings
67
Maintenance
68
Maintenance Schedule
68
Use of Maintenance Schedule
71
Use of Service Paks
71
Preventing Low Loads
72
Alternator Maintenance Procedures
72
Measuring the Alternator Insulation Resistance
72
Engine Maintenance Procedures
72
Engine Oil Level Check
72
Engine Oil and Oil Filter Change
73
Coolant Check
73
Monitoring Coolant Condition
73
Topping up of Coolant
74
Replacing the Coolant
74
Adjustments and Service Procedures
75
Cleaning Coolers
75
Cleaning Fuel Tank
75
Battery Care
76
Electrolyte
76
Activating a Dry-Charged Battery
76
Recharging a Battery
76
Make-Up Distilled Water
76
Periodic Battery Service
76
Servicing Air Filter Engine
77
Main Parts
77
Recommendation
77
Cleaning the Dust Trap
77
Replacing the Air Filter Element
77
Replacing Fuel Filter Element
78
Engine Consumable Specifications
78
Engine Fuel Specifications
78
Engine Oil Specifications
78
Engine Coolant Specifications
79
Checks and Trouble Shooting
81
Checks
81
Checking Voltmeter P4
81
Checking Ammeters P1, P2 and P3
81
Engine Troubleshooting
81
Alternator Troubleshooting
82
Solving Controller Alarms
83
Qc1002™ and Qc2002™ Alarms and Remedies
83
Alarm Overview
83
Fail Classes
85
Solving Alarms
85
Qc4002™ Mkii Alarms and Remedies
88
Fail Classes
88
Diagnostics Menu
88
Solving Alarms
89
Storage of the Generator
90
Storage
90
Preparing for Operation after Storage
90
Disposal
91
General
91
Disposal of Materials
91
Options Available for QAS 500 Volvo Units
92
Circuit Diagrams
92
Overview of the Electrical Options
92
Description of the Electrical Options
92
Automatic Battery Charger
92
Engine Coolant Heater
92
Outlet Sockets (S)
93
Dual Voltage (2V)
94
Electricité de France" (EDF)
95
Cosmos
96
COC Box
96
Overview of the Mechanical Options
97
Desciption of the Mechanical Options
97
Quick Couplings
97
Integrated Spark Arrestor
97
Air Inlet Shut-Off Valve
97
Engine Preheater
97
Technical Specifications
98
10.1 Readings on Gauges
98
10.2 Settings of Switches
98
10.3 Specifications of the Engine/Alternator/Unit
98
Conversion List of si Units into
104
10.5 Dataplate
104
5
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Atlas Copco QAS 500 Specifications
General
Model
QAS 500
Power Output
500 kVA
Prime Power (kW)
400 kW
Engine Type
Diesel
Voltage
400 V
Frequency
50 Hz
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