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AUMA SAR 10.2 - User Manual

AUMA SAR 10.2
104 pages
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Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
EtherNet/IP
Foundation Fieldbus
HART
Multi-turn actuators
SA 07.2 SA 16.2
SAR 07.2 SAR 16.2
Control unit: electronic (MWG)
with actuator controls
AC 01.2 Non-Intrusive
Assembly and commissioningOperation instructions

Table of Contents

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AUMA SAR 10.2 Specifications

General IconGeneral
BrandAUMA
ModelSAR 10.2
CategoryController
LanguageEnglish

Summary

Safety Instructions

Prerequisites for Safe Product Handling

Essential requirements for safe handling of the product, including standards and personnel qualifications.

Range of Application

Defines the intended use of AUMA multi-turn actuators and lists prohibited applications.

Applications in Ex Zone 22 (Option)

Guidelines for using actuators in dust hazardous locations (ZONE 22) according to ATEX directive.

Warnings and Notes

Explanation of safety-relevant signal words (DANGER, WARNING, CAUTION, NOTICE) and symbols.

References and Symbols

Defines references and symbols used throughout the operation instructions for clarity.

Identification

Name Plate Identification

Details and interpretation of the information on actuator and motor name plates.

Type Designation and Order Number

Explanation of device type designation, order number, and serial number.

Terminal Plans and Power Classes

Information on actuator terminal plans and AUMA power classes for switchgear.

Control Input Signals and Data Matrix

Details on control input signals and the function of the Data Matrix code.

Short Description of Actuators and Controls

A concise overview of AUMA multi-turn actuators and their control units.

Transport and Storage

Transporting Actuators and Controls

Guidelines and safety instructions for the safe transport of actuators and controls.

Actuator Weights and Output Drive Specifications

Detailed weights for various actuator models and output drive types.

Storage Guidelines

Recommendations for proper storage to prevent corrosion and damage.

Assembly

Mounting Position Guidelines

Instructions on acceptable mounting positions for the actuators.

Valve Attachment Designs

Overview and design details of output drive types A, B, and E for valve attachment.

Handwheel Fitting Procedure

Steps for correctly fitting the handwheel to the actuator's input shaft.

Mounting Actuators to Valve;Gearbox

Procedure for mounting multi-turn actuators to valves or gearboxes.

Finishing Stem Nut for Output Drive Type A

Instructions for machining the stem nut for output drive type A, including drilling and threading.

Mounting Actuator with Output Drive Type A

Step-by-step guide for mounting the multi-turn actuator with output drive type A.

Mounting Actuator with Output Drive Type B

Procedure for mounting the multi-turn actuator with output drive type B to valve/gearbox.

Assembly Accessories: Stem Protection Tube

Instructions for assembling the stem protection tube for rising valve stems.

Modifying Local Control Mounting Positions

Procedure for changing the mounting orientation of local controls for optimal accessibility.

Electrical Connection

Basic Electrical Connection Information

Essential information and safety precautions for electrical connections.

Current Consumption and Protection Requirements

Details on actuator control current consumption and maximum permissible protection.

Customer Connections, Safety Standards, and Cables

Guidelines for customer connections, safety compliance, and cable selection.

EMC Cable Installation and Network Cables

Best practices for EMC-compliant cable installation and network cable recommendations.

Overview of AUMA Electrical Connection Types

Introduction to different AUMA electrical connection types, including SJ and SF versions.

SJ Electrical Connection Details

Comprehensive guide to the SJ plug/socket connector, including its short description and technical data.

Opening the Mains Terminal Compartment (SJ)

Procedure for opening the mains terminal compartment for the SJ connection type.

SJ Cable Connection Procedures

Detailed steps for making cable connections for the SJ electrical type, including wire stripping and grounding.

Closing the Mains Terminal Compartment (SJ)

Procedure for closing the mains terminal compartment for the SJ connection type, ensuring enclosure protection.

Opening Fieldbus Compartment and Connecting Ethernet

Steps to open the fieldbus compartment and connect Industrial Ethernet cables.

Closing Fieldbus Compartment (Ethernet)

Procedure for closing the fieldbus terminal compartment after Ethernet connection.

SF Electrical Connection for EtherNet;IP

Details on the SF compact version for EtherNet/IP, including its description and technical data.

Opening the Mains Terminal Compartment (SF)

Procedure for opening the mains terminal compartment for the SF connection type.

SF Cable Connection Procedures

Detailed steps for making cable connections for the SF electrical type, including wire stripping and grounding.

Closing the Mains Terminal Compartment (SF)

Procedure for closing the mains terminal compartment for the SF connection type, ensuring enclosure protection.

Connecting Industrial Ethernet Cable

Instructions for connecting the Industrial Ethernet cable to the actuator.

Electrical Connection Accessories: Wall Bracket Mounting

Details and principle of mounting actuator controls on a wall bracket.

Electrical Connection Accessories: Parking Frame

Description and application of the parking frame for storing disconnected plugs or covers.

External Earth Connection

Procedure for establishing an external earth connection for equipotential compensation.

Operation

Manual Operation of Valves

Instructions for operating the actuator using the handwheel, including safety precautions.

Motor Operation: Local Control

How to operate the actuator locally using the push buttons on the actuator controls.

Remote Actuator Operation via Fieldbus

Procedure for operating the actuator remotely via a fieldbus interface.

Menu Navigation Using Push Buttons

Guide to navigating the actuator's menu system using the local control push buttons.

Understanding Menu Layout and Navigation

Explanation of the display's menu structure, groups, and navigation support.

User Levels and Password Management

Information on user levels, password entry, and password modification.

Password Entry and Change Procedures

Step-by-step instructions for entering and changing user passwords.

Changing Display Language

Procedure for changing the language displayed on the actuator controls.

Indications

Commissioning Indications

Information on LED tests, language selection, and startup menu during commissioning.

Display Indications Overview

Explanation of the status bar and general display indications.

Feedback Indications: Valve Position and Torque

How valve position and torque are displayed, including units and bar graphs.

Operation Command and Setpoint Indications

Display of operation commands (OPEN/CLOSE) and setpoint values.

Status Indications: AUMA Classification

Overview of status indications for warnings (S0005) according to AUMA classification.

Status Indications: Not Ready REMOTE and Faults

Information on 'Not Ready REMOTE' (S0006) and 'Fault' (S0007) indications.

Status Indications: NAMUR Recommendations

Details on NAMUR-based status indications: Out of Specification (S0008) and Function Check (S0009).

Status Indications: Maintenance and Failure

Information on 'Maintenance Required' (S0010) and 'Failure' (S0011) indications.

Local Control Indication Lights

Explanation of the arrangement and meaning of indication lights on local controls.

Optional Mechanical Position Indications

Description of self-adjusting and indicator mark mechanical position indications.

Signals (Output Signals)

Status Signals via Digital Outputs

Information on assigning and coding status signals from digital output contacts.

Analogue Signals (Analogue Outputs)

Details on analogue output signals for valve position and torque feedback.

Commissioning (Basic Settings)

Initial Setup: Type of Seating

Procedure for setting the type of valve seating (Limit or Torque).

Setting Torque Switching Limits

Instructions for setting the torque switching limits for valve CLOSE and OPEN.

Setting Limit Switching

Procedure for setting the limit switches for actuator end positions.

Setting End Position CLOSED

Detailed steps for setting the CLOSED end position using manual operation.

Setting End Position OPEN

Detailed steps for setting the OPEN end position using manual operation.

Checking EtherNet;IP Module to Computer Connection

Procedure to verify the connection between the EtherNet/IP module and the computer.

Configuring the EtherNet;IP Module

Steps for configuring the EtherNet/IP module using the GW-7472 Utility software.

Performing the Test Run: Direction of Rotation Check

Procedure for checking the direction of rotation at the mechanical position indicator.

Checking Direction of Rotation at Hollow Shaft;Stem

Procedure for checking rotational direction at the hollow shaft or stem if no indicator is present.

Checking Limit Switching

Procedure to verify the correct setting of limit switching for end positions.

Commissioning (Settings;Options in Actuator)

Mechanical Position Indicator Settings

Information on commissioning actuators with self-adjusting or indicator mark position indicators.

Switch Compartment Operation

Procedures for opening and closing the actuator's switch compartment.

Setting the Self-Adjusting Mechanical Position Indicator

Steps to set the mechanical position indicator that self-adjusts upon initial operation.

Testing and Setting the Reduction Gearing Stage

Procedure for testing and setting the reduction gearing stage for correct turns/stroke.

Setting the Mechanical Position Indicator via Indicator Mark

Steps to set the mechanical position indicator using an indicator mark on the cover.

Testing and Setting Reduction Gearing Stage (Indicator Mark)

Procedure for testing and setting the reduction gearing stage when using an indicator mark.

Corrective Action

Faults During Commissioning

Troubleshooting common faults encountered during the commissioning phase.

Interpreting Fault and Warning Indications

Explanation of fault and warning status indications shown on the display.

Troubleshooting Warnings and Out of Specification

Guidance for addressing warnings and out-of-specification conditions.

Resolving Faults and Failures

Procedures for resolving common faults and failures indicated by the system.

Fuse Management and Replacement

Information on fuses within actuator controls and their replacement procedures.

Replacing Fuses F1;F2

Step-by-step guide for replacing fuses F1 and F2 in the actuator controls.

Testing and Replacing Fuses F3;F4

Procedure for testing and replacing fuses F3 and F4 in the power supply unit.

Motor Thermal Protection and Tripping

Explanation of motor thermal monitoring, protection tripping, and fault signals.

Servicing and Maintenance

Preventive Measures for Safe Operation

Actions required for safe device operation, including inspections and lubrication.

Maintenance Procedures: Manual Operation and Lubrication

Details on checking mechanical parts during maintenance and lubrication intervals.

Disposal and Recycling Guidelines

Information on the proper disposal and recycling of AUMA devices.

Technical Data

Multi-turn Actuator Specifications

Detailed technical specifications for AUMA multi-turn actuators, including type of duty, motors, and insulation class.

Actuator Service Conditions and Environmental Data

Information on installation altitude, ambient temperature, humidity, enclosure protection, and environmental resistance.

Actuator Controls Technical Data

Specifications for AUMA actuator controls, including power supply, current consumption, and switchgear.

Actuator Controls: Input;Output Signals and Interfaces

Details on EtherNet/IP interface inputs, outputs, control voltage, and status signals.

Actuator Controls: Local Interface, Bluetooth, and Functions

Specifications for local controls, Bluetooth interface, application functions, and safety functions.

Actuator Monitoring, Diagnostics, and Electrical Data

Details on monitoring functions, diagnostics, motor protection, electrical connections, and EtherNet/IP settings.

EtherNet;IP Communication Protocol and Interface Details

Comprehensive data on EtherNet/IP communication, topology, connection, functions, and commands.

Technical Data: Accessories, Weight, and Directives

Information on accessories like wall brackets, programming software, weight, and relevant EU directives.

Spare Parts

Spare Parts for Multi-turn Actuators

Exploded view and part list for multi-turn actuators SA(V) 07.2 – SA(V) 16.2/SAR(V) 07.2 – SAR(V) 16.2.

Spare Parts for AC 01.2 Actuator Controls (SJ Connection)

Exploded view and part list for AC 01.2 actuator controls with SJ electrical connection.

Spare Parts for AC 01.2 Actuator Controls (SF Compact)

Exploded view and part list for AC 01.2 actuator controls SF compact.

Certificates

Declaration of Incorporation and EU Declaration of Conformity

Official declarations regarding compliance with relevant EU directives for the product.

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