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4
  Installation and connection (continued)
Installing the BTL
  DANGER
Explosions
Electrostatic charging and opening the housing can result 
in sparks which can trigger explosions in explosive 
atmospheres.
 ► Only the rod section of the BTL may extend into 
zone 0.
 ► If the device rod is to be used in zone0, a potential 
difference between system parts resulting from 
electrostatic charging must be prevented. The float 
is thus designed in a manner where it tilts if installed 
properly and always maintains contact with the rod. 
This feature may not be impaired by the manner of 
installation. Only floats mentioned under Accessories 
may be used.
 ► The relevant Ex regulations must be observed to 
ensure safe separation between zone0 and zone1. 
The BTL must be installed in a manner that will result 
in a sufficiently tight joint (IP67) or flameproof joint 
 (IEC/EN60079-1) between the less hazardous area 
and zone 0.
 ► Do not open housing when an explosive atmosphere 
may be present!
NOTICE
Interference in function
Improper installation can compromise the function of the 
linear position sensor and result in increased wear.
 ► Only vertical mounting from above is permitted!
 ► The mounting surface of the BTL must make full 
contact with the supporting surface. A suitable 
O-ring must completely seal the bore, i.e. the 
countersink for the O-ring must be produced 
according to Fig. 4-4.
 ► Check the suitability of the O-ring for the specific 
application.
 ► Mounting must be done in a manner where the rod 
cannot touch the container wall. Deflection of the 
rod to the side, e.g. through flow currents, must 
be prevented by a suitable bracket or appropriate 
positioning in the tank.
 ► Mechanical loads may not be placed on the weld 
seam at the end of the rod!
Fig. 4-5:  BTL installation,  
application 2: fill level measurement
Zone carryover:
If the device rod is to be used in zone0, a potential 
difference between system parts resulting from 
electrostatic charging must be prevented. The float is thus 
designed in a manner where it tilts if installed properly and 
always maintains contact with the rod. This feature may 
not be impaired by the manner of installation. The relevant 
Ex regulations must be observed to ensure safe separation 
between zone0 and zone1.
Adjustment aids may not be used in explosive 
areas and must be removed before 
recommencing normal operation of the BTL.
Zone 1
Separating area
Zone 0
Spacer, 
 1.4301
Immersion depth S
S
 
of the float (see 
Accessories)
Cotter pin, 
DIN94–3.2×20 – 1.4301
BTL7-A/C/E/G5_ _-M_ _ _ _-J-DEXC-TA12
Magnetostrictive Linear Position Sensor – Rod Style
Type of protection “db” and “ta”
Flameproof enclosure