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AutoMate 1200
Beckman Coulter AutoMate 1200 User Manual
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Instructions for Use
AutoMate 2500 Family Sample Processing System
B67471B
July 2018
Manufactured by
Beckman Coulter, Inc.
250 S. Kraemer Blvd.
Brea, CA 92821 U.S.A.
2
Table of Contents
Default Chapter
3
Revision History
3
Table of Contents
19
Introduction
23
CHAPTER 1 System Overview
27
Placement of Rack on Base Frame
28
Drawer Handling
29
Upper Drawers
29
Lower Consumable Drawers (Aliquot Module)
30
Sample Processing
31
Tube Status Overview
31
Handling Rejected Tubes
33
Technical Specifications
34
Pump System
34
Pipette Tips
35
Tubes
35
Introduction
27
CHAPTER 2 Run the System
37
Preconditions before You Start
44
Input Drawer
45
Output Drawer
45
Systems with MTP Rack Reader
45
Start the System
45
Start the System with Sorting-Drive Connected
49
Startup Checklist
50
Before You Start Distribution
51
Status Bars of Consumables and Waste (Aliquot Module)
51
View Status Bar Information
51
Fill up Consumables or Empty Waste Container
52
Fill up Disposable Pipette Tips
53
Verify Tube Type Setting
53
Run Distribution
53
Distribution Information
54
Detailed Workplace Information
54
Base Frame Information
56
Rack Information
56
Detailed Information on Sample Tubes
57
Rack and Tube Information Warning
59
Actions During Distribution
59
Input Drawer
59
Output Drawer
62
Remove Single Tube from Conveyor Belt 01
64
Remove Sample Tube from Robot Grippers
65
Replace Pippette Tip after Error
66
Aliquot Module Operation
66
Safety Precautions
66
Reload Secondary Tubes
66
Screw Cap Secondary Tubes
70
Empty the Waste Container
72
Reset the Label Counter
73
Reload Pipette Tips
74
Operate Label Printer
75
Detailed Rack Information
89
Error Racks
89
Archive Racks
89
Recapper Buffer Rack
89
No Order Buffer Rack
90
Microtiter Plates (Mtps)
92
CHAPTER 3 User Maintenance
99
Maintenance Operation Sequence
100
Cleaning and Decontamination
102
How to Clean the System
102
Recommended Disinfectant for Decontamination
102
Distributors of Virkon Disinfectant
102
Order Numbers for Virkon Disinfectant
103
How to Apply Virkon
103
List of Prohibited Cleaning Agents
104
Maintenance Schedule
104
Sorter Module Maintenance
107
Clean the Decapper Cap Slide (Automate 1200/1250)
107
System no
107
Aliquoter
107
Clean the Components of Waste Hopper (Automate 2500/2550)
108
Clean the Decapper Waste Area
108
Replace Gripper Jaws of the Tube Gripper
109
Robot Gripper Maintenance
110
Clean the TIU Mirror
111
Conveyor Belt Maintenance
113
Clean and Vacuum Conveyor Belts
113
Tube Holders
113
Inspect Guide of Conveyor Belt Base Plate
117
Aliquot Module Maintenance
118
Replace the Aliquotter Syringe
118
Operation
121
Pipettor Maintenance
122
Inspect Tip Carrier
124
Clean the Tip Carrier (GEN 1)
125
Check the Air Tightness of the System
131
Air Compressor Maintenance
138
Check the TTU Module
138
Compressor Types
139
Depressurize Compressor
141
Resume Compressor Operation
144
Check Oil Level
145
Add Oil
145
Check the Oil Level
145
Empty the Drain Bottle
146
Clean Air Intake Filter
147
Check TTU Module
138
Printer Maintenance
148
Clean the Printer
148
Clean the Print Rollers
149
Clean the Printhead
149
Clean the Label Sensor
150
Spare Parts and Consumables
150
Service Maintenance Counter
152
CHAPTER 4 Recapper Operation and Maintenance
153
Recapper Control Panel
154
Leds on the Recapper Control Panel
155
Primary Function of the Buttons
156
Shift
157
Secondary Function of the Buttons
157
Deactivate Recapper
157
Exchange the Film Cassette
158
Recapper Maintenance
164
Clean the Recapper
164
Inspect the Parafilm Applicator
164
Inspect the O-Rings for Parafilm Transport
164
Inspect the O-Ring Guides for Recapper Troubleshooting
165
Error Messages
165
O-Rings for the Parafilm Transport
169
Damaged
169
Graphical User Interface
37
System Menus
38
Operating Options
41
Tube Type and Cap Color Selection
42
Consumable Status
42
Open Drawer
42
System Communication Status
43
Sample Tube Distribution Status
43
Status Bar
43
Camera Inspection Window
44
Introduction to Maintenance
99
Safety Precautions During Maintenance
99
Overview
153
Recapper Design
153
Recapper Operation
153
CHAPTER 5: Troubleshooting
171
General Information
171
Error Recovery During
171
Complete Power Outage in the Tubes Lost at Robot 1 During
173
Laboratory
173
Operation
174
System Freeze
175
Signal Light (Option)
176
Manual Intervention Operation
176
Aliquot Module Troubleshooting
177
Waste Container Is Full
177
Error: Pump 01 (3005) Tip Is
179
Clogged
179
Aspiration Errors - Many Tubes Sent to Error
180
LED Status Indicator on
181
Tube Jam at the Tube Hopper
182
Tube Jam Inside the Tube
183
Tube Jam at the Tube Hopper
184
Tube Feeding
189
Tube Fragments in the TTU
190
Tube Present Sensor
191
Troubleshooting Microtiter Plates
192
Troubleshooting the no Order Buffer
193
No Order Buffer Rack Is Full
193
No Order Buffer Rack Frequently
194
No Order Buffer Rack Cannot be
194
Camera Troubleshooting
194
Problems
194
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Beckman Coulter AutoMate 1200 Specifications
General
Brand
Beckman Coulter
Model
AutoMate 1200
Category
Laboratory Equipment
Language
English
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