June 2004 - 9507EI/5
1-6
2 to 9 Tonne Dumper Instruction Manual
General Safety
Safety
These machines are designed to carry out the function of
transporting various free flowing materials. If used correctly
they will provide an effective and safe means of transportation
and meet the appropriate performance standards.
It is essential the machine Operator is an able bodied adult,
adequately trained in its safe operation. The Operator must
also be authorised to operate the machine and have sufficient
working knowledge of the machine to ensure it is in a full
and safe working condition before it is put to use
Operational Safety Points
When using this machine the following list of basic Do's and
Don't's should be applied. This list is not necessarily a
complete list, but applying these rules will greatly reduce the
possibility of an accident occurring.
Always
; Carry out a daily pre-start check of the machine.
; Ensure this Instruction Manual is placed in the special holder
behind the seat.
; Look around the machine before starting the engine - children
could be out of sight.
; Before starting the engine, ensure the transmission control
lever and/or gearlever is in the NEUTRAL position.
; Examine working area looking for possible dangers e.g.
trenches, confined areas, people working.
; Park the machine on safe, firm, level ground and remove the
start switch key.
; Clear away obvious hazards and always operate with caution.
; Ensure you have a clear view when driving.
; Exercise great care when working on gradients - especially
when crossing.
; When refuelling make sure the engine is cold and the machine
is in a well ventilated area, with the engine stopped. Use
clean fuel and container. Beware of naked flames, grinding
sparks etc.
; Winch or lift the machine from any situation where it cannot
extricate itself.
; Wear appropriate protective clothing :
Hard Hat ..................... at all times
Safety Boots ............... at all times
Safety Glasses ............ at all times
Reflective Clothing ..... at all times
Gloves ........................ as conditions dictate
Ear Protectors ............. as conditions dictate
Respirator ................... in dusty conditions
; Wash and Clean machine at end of working day - Keep water
away from electrical components.
; Ensure drivers seat is correctly adjusted as described in the
Seat Operating section of this manual.
; Use footsteps and grabrails provided when getting on and
off the machine.
; Keep floorplate and steps free of mud, oil, debris etc.
; Use seatbelt when ROPS or FOPS is fitted.
; Reduce the payload if the materials are of a sticky non-
flowing nature.
; Ensure materials being tipped are of a free-flowing nature -
Swing skips only.
; Get off the machine whenever the skip is being loaded.
Never
: Attempt to ‘jump’ obstacles such as kerbs and manholes.
: Drive at speed over rough ground - drive slowly.
: Leave the machine unattended with the engine running, this
practice is not only dangerous but can cause premature engine
wear.
: Carry out maintenance unless engine is stopped and the start
key has been removed.
: Carry out maintenance unless the wheels are chocked and
the skip is propped.
: Tamper with any of the safety devices on the machine.
: Tighten or disconnect any hose whilst the engine is running.
: Attempt to start the engine from OFF the machine.
: Stand in the CRUSH area between front and rear frames
when the engine is running.
: Carry passengers.
: Use the machine as a towing vehicle.
: Allow the dumper to be loaded such that vision and safe
driving is impaired.
: Overload the dumper beyond its rated payload.
: Carry loads which extend over side of dumper - they create
instability and danger to pedestrians.
: Tip materials into a trench unless a banksman is employed
with a stop bar or baulk of timber, to prevent the dumper
getting too close to the edge and either falling in or causing
the trench sides to collapse.
: Drive the dumper with the skip elevated.
: Allow personnel to work under a raised skip if the skip props
are not in position.
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