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BENSON 30 - User Manual

BENSON 30
60 pages
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BENS
O
N
Benson equipment must be installed and maintained in accordance with the relevant provisions of the Gas
Safety (Installations and Use) Regulations 1998 for gas red products. Due account should also be taken of
any obligations arising from the Health and Safety at Works Act 1974 or relevant codes of practice. In addition
the installation must be carried out in accordance with the current IEE wiring regulations (BS 7671),
BS 6896 (Industrial & Commercial) and any other relevant British Standards and Codes of Practice
by a qualied installer. All external wiring MUST comply with the current IEE wiring regulations.
Benson Gas Fired
Cabinet Heaters
installation and operatinG Manual
Part No. 20-45-159
INDEX Section
Introduction and Document Index
Installation Requirements ................................................................................. 1
Installation Instructions ................................................................................. 2
Commissioning Instructions ................................................................................. 3
Servicing Instructions ............................................................................................... 4
Spare Parts ............................................................................................... 5
Fault Finding Guide ............................................................................................... 6
Replacing Parts ............................................................................................... 7
User and Operating Instructions .................................................................... 8
WARNINGS
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Summary

Introduction

Installation Requirements Overview

Details requirements for installing the gas fired cabinet heater.

Installation Instructions

Step-by-step guide for assembling and installing the heater unit.

Commissioning Instructions

Procedures for pre-testing, ignition, and air system checks.

Servicing Instructions

Guidelines for routine maintenance and planned servicing.

Spare Parts Availability

List of available spare parts for the cabinet heaters.

Fault Finding Guide

Troubleshooting guide for common burner and fan issues.

Replacing Parts Procedures

Instructions for safely replacing key components like the burner or controller.

User and Operating Instructions

Guidance for safe operation, start-up, shutdown, and lockout procedures.

Installation Requirements

Compliance Notices

Information on product compliance with relevant directives and standards.

Certificates of Conformity

Details on where to obtain certificates of conformity for the appliance.

General Product Information

Overview of heater models, output range, and mounting options.

General Requirements

Essential checks and prerequisites before installation.

Delivery and Pre-Installation Checks

Steps for inspecting the heater upon delivery and before installation.

Warranty Information

Information on the warranty terms and conditions for the heater.

Health and Safety Precautions

Critical safety precautions and regulatory requirements for installation.

Location and Positioning

Guidelines for selecting the optimal and safe location for the heater.

Fuel Supply General

Requirements for connecting and ensuring the correct gas supply.

Electrical Supply Requirements

Guidelines for safe and compliant electrical connections.

Air Supply Requirements

Requirements for providing adequate air for combustion and ventilation.

Air Distribution System

Considerations for ductwork design and material selection for air circulation.

Flue System Specifications

Specifications and safety requirements for installing the flue system.

Heater Dimensions

Detailed physical dimensions for various heater models.

Technical Details

Specifications including heat output, fuel consumption, and electrical data.

Installation Instructions

Packaging and Siting

Guidance on unpacking and initial placement of the heater.

Flooring Requirements

Requirements for the surface on which the heater must be installed.

Minimum Clearances

Recommended distances around the heater for safety and access.

Assembly Procedures

Steps for assembling sub-components before installation.

Flue Installation

Procedures for connecting and installing the flue system correctly.

Gas Installation and Connection

Steps for safely connecting the gas supply to the heater.

Electrical Installation and Connection

Guidelines for wiring and connecting the heater to the electrical supply.

Air Distribution Installation

Instructions for installing ductwork for air distribution.

Warm Air Registers Installation

Advice on positioning and installing warm air registers for optimal heat distribution.

Heater Control Installation

Information on installing control units and optional remote controllers.

Commissioning Procedures

Commissioning - Pretest

Pre-installation checks for electrical safety, gas, and physical integrity.

Commissioning - Ignition

Procedures for verifying burner ignition sequence and safety.

Commissioning - Air Delivery System

Checks for fan operation, air volume, and ductwork balancing.

Commissioning - Hand Over

Final checks, user guidance, and documentation completion.

Servicing Guidelines

Planned Servicing

Recommended schedule and procedures for preventative maintenance.

Servicing Procedure - Major Component Parts

Detailed servicing steps for key components like fans, motors, and heat exchangers.

Service Re-commissioning

Steps required to re-commission the heater after servicing.

Parts Lists

Fault Finding Guide

Replacement Parts

Burner Replacement

Instructions for removing and replacing the burner unit.

Controller Replacement

Steps for safely removing and installing the heater's control unit.

Electrode and Probe Replacement

Procedure for replacing ignition electrodes and flame probes.

Contactor;Overload Replacement

Guidance on replacing contactors and overload protection devices.

MCB Replacement

Steps for safely removing and replacing Miniature Circuit Breakers.

Fan;Limit Stat Assembly Replacement

Procedure for replacing fan and limit stat components.

Fan Belts Replacement

Instructions for replacing and tensioning fan belts.

Blower Motor Replacement

Steps for removing and replacing the main blower motor.

Fan Blower Replacement

Procedure for removing and replacing the fan blower assembly.

User Instructions

Commissioning and Hand Over for Users

Final handover steps and operator information provided by the engineer.

User Servicing Guidance

User guidance on the importance and frequency of professional servicing.

Start Up Procedure

Steps for safely starting the heater and verifying burner operation.

Stop Procedure

Recommended method for stopping the heater operation.

Shut Down Procedure

Final steps for safely shutting down the heater and gas supply.

Ventilation Only Operation

How to operate the heater solely in fan or ventilation mode.

Lockout Situations

Actions to take and causes for heater lockouts.

BENSON 30 Specifications

General IconGeneral
BrandBENSON
Model30
CategoryGas Heater
LanguageEnglish

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