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Safety

62 - 131

Operating manual, Dumper – 3012 PLUS

Status 28 April 2015

Bergmann Maschinenbau GmbH & Co. KG

Fig. 5-36

Warning sign "Electrical hazard" / 1 label

Item no. 50-005-0005-900

Fig. 5-37

Warning sign "Caution" / 2 labels

Item no. 50-005-0014-90

Main Page

Table of Contents5
Preface12
About this Document13
Additional Information15
Intended Use16
Possible Foreseeable Misuse18
Safety19
Safety Signs and Symbols19
Emergency Actions20
General Safety Instructions21
Danger Area22
Safety Distance22
Machine Stability23
Working Near Underground Pipelines and Cables24
Working Near Overhead Power Lines25
Vehicle Inspection Prior to Start-Up26
Underground Operation and Operation in Enclosed Spaces26
Use of Lifting Gear26
Vibration26
Before Starting Work with the Dumper27
In the Event of Defects or Damage27
Driving on Public Roads27
Starting Engine27
Handling of Fuel and Other Chemicals28
Travel Speed / Brake Power28
Exiting the Dumper28
Loading / Unloading28
Operating Personnel29
Multi-Shift Operation / Maintenance29
Instructions and Regulations Applicable on Site29
Tools and Accessories29
Working in Contaminated Areas30
Safety Devices / Organisational Safety Measures30
Informal Safety Measures30
Risks from Electric Power and Residual Energy31
Maintenance, Troubleshooting and Repair31
Modifications to Dumper32
Valves and Hydraulic Hoses32
Fire32
Safety of Operating Personnel - Requirements33
Compliance with Instructions in this Manual, Safety Signs and Symbols34
Safety Precautions When Working with Bergmann Dumper35
Safety Instructions for Driving on Public Roads39
Safety Instructions for Maintenance and Repair40
Switching off Battery Main Switch44
Setting Dumper to Safe State45
Securing Lifted Trough46
Securing Dumper against Rolling Away (Wheel Chocks)47
Transport Safety Device48
Transporting and Towing Dumper49
Pulling of Trailer50
Safety and Warning Signs52
Other Signs56
Type Plate65
Technical Data66
Power Aggregate66
Diesel Engine66
Fuel Tank66
Electrical System67
Travel Drive68
Travel Speed68
Operating Pressure of Hydrostatic Drive68
Axles69
Tyres / Tyre Pressure69
Brakes69
Steering System70
Working Hydraulics71
Weights71
Noise Emission71
Approvals and Certificates72
Occupational Health & Safety72
Noise72
Approval for Driving on Public Roads72
Dimensions73
Dumping Height73
Admissible Slope74
Description75
General Description75
Frame75
Axles, Wheels and Travel Drive75
Diesel Engine and Accessories76
Hydrostatic Travel Drive76
Brake System77
Service Brake77
Secondary and Parking Brake77
Auxiliary Brake78
Working and Steering Hydraulics78
Electrical System80
Electrical Consumers80
Only in Models Equipped for Travel on Public Roads80
Beacon80
Operator Stand / Cab81
Access to Operator Stand81
Description of Operator Stand and Cab82
Functions and Operation of Steering Column Switch and Joystick87
Functions of Switches on Side Console89
Dashboard91
Displays and Indicators on Dashboard92
Rev Counter92
Speedometer93
Display95
Adjustment of Driver Seat97
Lap Belt98
Start-Up100
Checks to be Performed Prior to Start-Up101
Oil Level in Engine101
Fuel Tank101
Fluid Level in Hydraulic Fluid Tank101
Tyre Pressure102
Electrical System102
Brake Fluid102
Coolant102
Steps for Starting Dumper103
Starting the Diesel Engine104
Heating up Hydraulic System105
Shutting down Diesel Engine105
Travel Operation106
Preparing the Dumper for Travel Operation106
Selecting Travel Speed/Mode107
Travel Direction Switch108
Brake Pedal108
Parking Brake108
Shutting down Dumper109
Refuelling Dumper110
Working with the Machine112
Transport113
Driving on Public Roads113
Preparing Dumper for Travelling on Public Roads114
General Notes for Driving on Public Roads114
Transport by Low-Loader or Rail115
Securing Centre Pivot117
Recovering and Towing Dumper118
General Information for Towing118
Towing Restrictions120
Release the Parking Brake121
Recovering Dumper / Transport by Crane126
Dimensions129
Overview Drawing(S) of Dumper129
Accessories130
Beacon130

bergmann 3012 PLUS - Page 62

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