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bergmann 4010 - User Manual

bergmann 4010
284 pages
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Operating instructions
Bergmann Dumper
4010
US
1.0 | © 2/15/2017
50-020-1011-900_EN

Table of Contents

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Summary

Basic Data and Identification

Manufacturer Information

Provides contact details and website of Bergmann Maschinenbau GmbH & Co. KG.

Machine Identification

Specifies the machine name and model, including track type.

Documentation Scope

Outlines the different parts of the operating instructions.

General Information and Compliance

About This Documentation

Defines terms, identifies the target audience, and explains manual conventions.

Machine Identification and Signs

Details type plates, chassis numbers, and the location of safety signs.

Regulatory Declarations

Covers CE declaration, noise, and vibration information.

Warranty and Liability Terms

Outlines manufacturer warranty conditions and liability exclusions.

Safety

Safety Concept and Personnel

Explains safety structure and required personnel qualifications for machine operations.

Designated Use and Application Limits

Defines the machine's intended purpose and operational boundaries for safe use.

Residual Hazards and Safety Measures

Identifies potential hazards and outlines necessary countermeasures and organizational measures.

Safety Instructions and Pictograms

Details safety symbols, hazard classes, and the structure of safety instructions.

General and Specific Safety Regulations

Covers general safety rules and specific procedures for various machine systems.

Danger Areas and Emergency Controls

Identifies hazardous zones on the machine and explains emergency stop devices.

Technical Data

Machine Specifications

Dimensions, weight, operating ranges, engine, electrical, and hydraulic system data.

Undercarriage and Optional Equipment

Technical details for the track undercarriage and optional accessories.

Structure and Function

Machine Components Overview

Illustrates and describes the basic machine and its various body attachments.

Basic Machine Systems

Explains the track undercarriage, drive, hydraulic, and electrical systems.

Body Type Descriptions

Details the structure and function of tipping troughs and platforms.

Optional Equipment

Describes features like cranes, lighting, and operator stands.

Transport, Packing, and Storage

Safe Transport and Handling

Guidelines for safe packing, transporting, and unpacking the machine.

Transport Procedures

Covers transporting on low loaders, railways, and lifting the machine.

Storage Conditions

Specifies requirements for storing the machine and its components.

Installation and Startup

Installation Safety and Startup

Safety rules and steps for installing and performing the initial startup.

Function Testing

Details how to carry out function tests and checks after startup.

Operation

Operational Safety

General safety rules and specific warnings for operating the machine.

Machine Operation Controls

Explains how to operate the machine's various controls and features.

Operator Cab Controls

Details operation of cab doors, seats, steering wheel, mirrors, and HVAC.

Instrument Panel and Displays

Explains the function of different instrument panels and the display unit.

Driving and Control Elements

Covers battery switches, ignition, emergency stops, pedals, and joysticks.

Pre-Operation Checks

Lists essential checks to perform before starting machine operation.

Switching the Machine On and Off

Step-by-step guide for starting and stopping the machine safely.

Travel Modes and Driving

Explains different travel modes, driving procedures, and changing direction.

Tipping Procedures

Details safe methods for tipping materials and manual lowering.

Refueling the Machine

Instructions and safety precautions for refueling with fuel and AdBlue.

Daily Maintenance

Maintenance Safety

General safety rules applicable to all maintenance tasks.

Performing Maintenance

Guidelines on how to carry out maintenance and report defects.

Lubrication and Fluid Level Checks

Details lubrication points and procedures for checking fluid levels.

Troubleshooting

Troubleshooting Safety

Safety precautions to observe before and during troubleshooting.

Malfunction Identification and Resolution

Guides to identify causes of malfunctions and provides resolution steps.

General Malfunctions

Lists common faults, their causes, and troubleshooting steps.

Electrical System Issues

Addresses problems related to electrical components and fuses.

Hydraulic System Issues

Covers problems with hydraulic fluid, filters, and settings.

Display Error Codes

Explains various warning and error messages displayed on the system.

Disassembly and Disposal

Dismantling and Disposal Procedures

Guidelines for safe dismantling, fluid collection, and machine disposal.

Machine Lifecycle Management

Taking Out of Operation

Steps for safely preparing the machine for long-term storage.

Returning to Operation

Procedures for preparing the machine after a period of inactivity.

Machine Disposal

Information on decommissioning, disassembly, and material separation.

Support and Resources

Spare Parts and Customer Service

Provides contact details for spare parts and customer service support.

Appendix

Hand Signals for Guidance

Illustrates important hand signals used for directing operations.

Tightening Torques

Lists recommended torque values for various screw connections.

bergmann 4010 Specifications

General IconGeneral
Brandbergmann
Model4010
CategoryConstruction Equipment
LanguageEnglish

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