bergmann 4010 - Structure and Function; Machine Components Overview

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5 Structure and function

5.1 Technical description of the machine

Fig. 5.1: Technical description of the machine

1 Basic machine 2 Rear tipping trough 3 Round tipping trough

4 Platform 5 Crane (optional)

50-020-1011-900_EN

106

5 Structure and function

5.1 Technical description of the machine

Main Page

Table of Contents2
Basic Data19
Manufacturer19
Machine Data19
Scope of the Documentation (Constituent Part of the Machine)20
General21
Preface21
About this Documentation21
Target Group22
Explanations of Terms23
Usage/Storage24
Text Formats24
Signs on the Machine25
Type Plate25
Chassis Number27
Position of the Signs28
CE Declaration of Conformity29
Declaration on Noise Emissions29
Information about Vibrations29
Warranty and Liability30
Warranty31
Copyright31
Spare Parts/Spare Part Orders32
Disposal32
Regional Regulations33
Safety34
Safety Concept in the Documentation34
Required Personnel Qualification34
Designated Use37
Application Limits40
Use Not in Accordance with the Designated Use41
Applied Standards44
Possible Residual Hazards44
Overview of Residual Hazards45
Countermeasures48
Organizational Measures by the Owner/User48
Safety Instructions in the Documentation49
Structure of Safety Instructions49
Hazard Classes51
Note52
Pictograms Used52
Warning Symbol52
Prohibition Symbol54
Mandatory Symbol55
Safety Devices55
Safety and Information Signs56
Position of the Safety Signs57
General Safety Regulations64
Safe Working When Exposed to Noise and Vibration65
Safe Working on Mechanical Systems65
Safe Working on Hydraulic Systems67
Safe Working on Electrical Systems68
Safe Working When Driving and Tipping69
Safe Working in the Vicinity of Electric Cables71
Machine-Specific Danger Notes73
Danger Areas on the Machine73
Danger Area During Operation74
Danger Area of the Bodies78
EMERGENCY STOP Devices83
Responsibility of the Owner/User84
Machine Status84
Selection of Personnel85
Test by an Technical Expert86
Fire Protection86
Environmental Protection87
Technical Data88
Machine88
Diesel Engine96
Electrical System99
Hydraulic System99
Track Undercarriage102
Air-Conditioning System103
Optional Accessories104
Central Lubrication Device104
Structure and Function106
Technical Description of the Machine106
Technical Description of the Basic Machine (Series Production Equipment)108
Track Undercarriage110
Drive System113
Hydraulic System115
Electrical System118
Operator's Cab120
Technical Description of the Bodies128
Rear Tipping Trough128
Round Tipping Trough130
Platform132
Technical Description of the Optional Equipment132
Crane (Optional)133
Swiveling Operator Stand (Optional)134
Cab with Dual Seating (Optional)135
Additional Lighting (Option)135
Hardox Reinforced Trough (Optional)136
Electrical Filling Pump (Optional)136
ECO Mode (Optional)137
Central Lubrication Device (Option)138
Reversing Camera (Option)139
Reverse Warning Device (Option)140
Rear Window Roller Blind (Option)140
Radio (Option)140
Electrical Filling Pump140
Transport, Packing, Storage141
Safe Working When Packing, Transporting and Unpacking at the Place of Use141
Transport/Setup142
Packing142
Transport Inspection143
Storage144
Transportation of the Subassemblies144
Transporting on Low Loader and by Railway145
Lifting the Machine148
Hand Signals for Guidance150
Transport Components150
Installation, Initial Startup and Function Test151
Safety Instructions for Installation and Initial Startup151
Assembly153
Initial Startup and Function Test of the Machine153
Preparatory Activities153
Carrying out the Function Test/Initial Startup155
Checks after Initial Startup/Function Test157
Operation159
Safety Instructions159
Operation of the Machine162
Opening and Closing162
Seats, Steering Wheel, Mirrors163
Light and Windscreen Wiper169
Heating/Air Conditioning and Ventilation173

bergmann 4010 - Structure and Function; Machine Components Overview

Table of Contents

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