BGS technic 8320 User Manual

BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Tel.: 02196 720480
Fax.: 02196 7204820
mail@bgs-technic.de
www.bgstechnic.com
© BGS technic KG, Copying and further use not allowed
BGS 8320
Duplex Clutch Repair Kit for
VAG DSG Transmissions
TOOLS
1 Thrust piece,
to be used as OEM T10376
2 Slip gauge,
to be used as OEM T10374
3 Puller,
to be used as OEM T10373
4 Support bridge,
to be used as OEM T10323
I
NTENDED USE
This repair kit is needed for servicing clutches in the following car types:
VW Golf (since 2004), Golf Plus (since 2005) with 7-drive transmission (Code 0AM), Audi A3 (since
2004) with 7-drive transmission (Code 0AM) and Touareg (since 2003) with 6-drive transmission
(Code 08D).
SAFETY INFORMATIONS
• Do not use the tool if parts are missing or damaged.
• Use the tool for the intended purpose only.
• Never place the tool on the vehicle battery. There is a risk of a short circuit.
• Be careful when working with the engine running. Loose clothing, tools and other objects can
be caught by rotating parts and cause serious injury.
• Keep children and other unauthorized persons away from the work area.
• Do not allow children to play with the tool or its packaging.
• Be careful when working on hot engines because of the risk of burn injuries.
• If you remove the ignition key before repairing, you can prevent the engine from being start
ed
ac
cidentally and resulting in engine damage.
• This manual serves as a brief guide and does not replace a workshop manual. Always refer to
the vehicle-specific service literature, particularly the technical data such as torque values
and
i
nstructions for disassembly/assembly, etc..

BGS technic 8320 Specifications

General

Brand	BGS technic
Model	8320
Category	Power Tool
Language	English

Summary

VAG DSG Transmission Repair Kit Overview

Included Tools

Lists the kit components: Thrust piece (OEM T10376), Slip gauge (OEM T10374), Puller (OEM T10373), Support bridge (OEM T10323).

Intended Use and Vehicle Compatibility

Specifies compatible VW Golf, Golf Plus, Audi A3, and Touareg models with 7-speed and 6-speed DSG transmissions.

General Safety Precautions

Outlines essential safety guidelines for tool usage, working with running engines, and preventing accidents.

Repair and Adjustment Instructions

Support Bridge and Puller Usage

Describes using the support bridge to release clutch tension and the puller to disassemble the clutch by turning the spindle.

Slip Gauge and Bearing Adjustment

Details adjusting engaging bearings using the slip gauge and depth gauge for proper seating on the gearbox/motor locating face.

Clutch Adjustment Procedure - Clutch 1 (K1)

Lever and Bearing Installation for K1

Describes installing starting levers and engaging bearings for K1, and placing a dial indicator on each bearing.

First Measurement for Clutch 1 (K1)

Details the first measurement step for clutch 1 using the slip gauge and depth gauge to measure depth down to the gear shaft.

Clutch 1 (K1) Measurement Details

Second Measurement for Clutch 1 (K1)

Describes the second measurement for K1, calculating the difference between two readings and using a table for dial thickness.

Required Dial Thickness for K1

Provides a table to determine the required dial thickness based on measured values for bearing K1.

Clutch Adjustment Procedure - Clutch 2 (K2)

First Measurement for Clutch 2 (K2)

Details the initial steps for K2, including using a 1.4mm dial and placing the slip gauge onto the small bearing.

Clutch 2 (K2) Measurement Details

Second Measurement for Clutch 2 (K2)

Describes the second measurement for K2, calculating the difference between two readings and using a table for dial thickness.

Required Dial Thickness for K2

Provides a table to determine the required dial thickness for bearing K2 based on measured values.