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Binder KBF P 240 (E5.2) User Manual

Binder KBF P 240 (E5.2)
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Issue 02/2012 Art. N0. 7001-0207
Operating Manual
APT.line™ KBF (E5.2)
Climatic chamber for constant conditions with program control
Model
Art. No.
KBF 115 (E5.2)
9020-0139, 9120-0139
KBF 115-UL (E5.2)
9020-0184, 9120-0184
KBF 240 (E5.2)
9020-0150, 9120-0150
KBF 240-UL (E5.2)
9020-0176, 9120-0176
KBF 720 (E5.2)
9020-0108 9120-0108
KBF 720-UL (E5.2)
9020-0168, 9120-0168
APT.line™ KBF P (E5.2)
Climatic chamber for constant conditions with program control
with ICH compliant illumination and adjustable light cassettes
Model
Art. No.
KBF P 240 (E5.2)
9020-0160, 9120-0160
9020-0244, 9120-0244
KBF P 240-UL (E5.2)
9020-0106, 9120-0106
KBF P 720 (E5.2)
9020-0143, 9120-0143
9020-0246, 9120-0246
KBF P 720-UL (E5.2)
9020-0169, 9120-0169
BINDER GmbH
Address Post office box 102
D-78502 Tuttlingen
Tel. +49 7462 2005 0
Fax +49 7462 2005 100
Internet http://www.binder-world.com
E-mail info@binder-world.com
Service Hotline +49 7462 2005 555
Service Fax +49 7462 2005 93 555
Service E-Mail service@binder-world.com
Service Hotline USA +1 866 885 9794 or +1 631 224 4340
Service Hotline Spain +34 9492 677 23
Service Hotline Asia Pacific +852 39070500 or +852 39070503
Service Hotline Russia and CIS +7 495 98815 17

Table of Contents

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Binder KBF P 240 (E5.2) Specifications

General IconGeneral
BrandBinder
ModelKBF P 240 (E5.2)
CategoryClimate chamber
LanguageEnglish

Summary

Operating Manual

APT.line™ KBF (E5.2) Climatic Chamber

Details on climatic chambers for constant conditions with program control.

APT.line™ KBF P (E5.2) Climatic Chamber with Illumination

Climatic chambers with ICH illumination and adjustable light cassettes.

BINDER GmbH Contact Information

Contact details for BINDER GmbH, including address, phone, fax, and email.

EC Declaration of Conformity

EC Declaration of Conformity - Product Identification

Identifies the product and manufacturer as per EC conformity regulations.

Conformity with EC Guidelines

Lists the EC directives with which the products comply.

Safety Instructions

Legal Considerations

Provides legal information and disclaimers regarding the manual's use.

Structure of Safety Instructions

Explains the definitions and symbols used for safety warnings in the manual.

Signal Word Panel

Defines signal words (DANGER, WARNING, CAUTION) and their meanings.

Safety Alert Symbol

Explains the use of the safety alert symbol indicating a risk of injury.

Pictograms

Illustrates various warning and mandatory action signs used in the manual.

Word Message Panel Structure

Describes the structure of hazard messages: type, consequences, and avoidance.

Localization of Safety Labels

Shows the positions of safety labels on the unit.

General Safety Instructions

Provides essential safety guidelines for installation and operation.

Intended Use

Defines the intended purpose and limitations of the climatic chambers.

Humidity Sensor Resistance to Harmful Substances

Lists substances that may affect the humidity sensor's performance.

Unit Description

Unit Overview

Provides a general overview of the unit's main components.

Lateral Control Panel (Right Side)

Details the controls and connections on the right side of the unit.

Lateral Control Panel (Left Side)

Details the controls on the left side of the unit, including illumination options.

Instrument Panel

Describes the microprocessor program controller MB1 and interior lighting switch.

Completeness, Transportation, Storage, and Installation

Unpacking and Checking Delivery

Instructions for unpacking and verifying the unit and its accessories.

Guidelines for Safe Lifting and Transportation

Provides procedures and precautions for safely moving the unit.

Storage Guidelines

Specifies conditions and temperature ranges for unit storage.

Location of Installation and Ambient Conditions

Details requirements for the installation site and ambient environmental conditions.

Installation and Connections

Spacers for Rear Wall Distance

Instructions for installing rear wall spacers to ensure minimum clearance.

Wastewater Connection

Guidance on connecting the wastewater hose and its limitations.

Freshwater Supply

Information on supplying freshwater, including water quality and pressure.

Electrical Connection

Details on connecting the unit to the power supply, including voltage and frequency.

Installation and Connection of Light Cassettes (KBF P)

Instructions for installing and connecting the light cassettes in KBF P models.

Start Up

Function Overview of MB1 Program Controller

Describes the functions and display elements of the MB1 controller.

Operating Modes

Explains the different operating modes: Idle, Manual, and Program.

Performance After Power Failures

Details how the unit behaves after a power interruption.

Turning On the Unit

Step-by-step guide for powering on the unit.

Controller MB1 Settings

Selection of Menu Language

Procedure to select the user interface language (German, English, French).

Function Overview of MB1 Displays

Describes the different displays available on the MB1 controller.

Menu Settings in 'User-settings'

Details settings available in the user-settings menu.

Menu Settings in 'User Level'

Explains settings accessible via the user-level menu.

Graphic Representation of Historical Measurement

Chart Recorder Function Overview

Explains how to view and recall recorded data.

Setting the Storage Rate

Procedure for configuring the data storage rate.

Manual Mode Operation

Entering Set Point Values

Instructions for setting temperature, humidity, and fan speed.

Set-Point Ranges

Defines the adjustable ranges for temperature, humidity, and fan speed.

Entering Set Points for KBF P (Without Illumination)

Specific set point values for KBF P models without illumination.

Performance After Power Failure (Manual Mode)

How the unit resumes operation after a power failure in Manual Mode.

Program Operation

Menu-Based Program Entry

Guide to creating programs using the controller's menu.

Entry of Temperature Values and Fan Speed

Details on entering temperature and fan speed settings for programs.

Program Table Structure

Explains the layout and fields of the program table.

Program Editor

Describes how to input and edit program section values.

Selecting Set-Point Ramp vs. Set-Point Step

Explains gradual (ramp) vs. sudden (step) temperature/humidity changes.

Program Entry Examples (Ramp and Step)

Illustrates programming set-point ramps and steps with tables.

Programming Transitions Information

Guidance on programming various temperature/humidity transitions and tolerances.

Repetition of Program Sections

How to set up repeating sections within a program.

Starting a Previously Entered Program

Instructions for selecting and running a stored program.

Deleting a Program

Procedure for removing stored programs from the controller.

Template for Temperature Profile

A blank template for plotting temperature profiles.

Template for Humidity Profile

A blank template for plotting humidity profiles.

Program Table Templates

Templates for logging temperature, fan speed, and humidity data.

Temperature Safety Devices

Over Temperature Protective Device (Class 1)

Describes the internal class 1 safety device for unit protection.

Safety Controller (Class 3.1)

Details the independent class 3.1 safety controller for charge protection.

Safety Controller Set-Point Types

Explains 'Limit' and 'Offset' set-point types for the safety controller.

Checking and Setting Safety Controller

Guide to checking and setting the safety controller's type and set point.

Temperature Safety Device Class 3.3 (Option)

Information on the optional over/under temperature safety device class 3.3.

Temperature Safety Device Class 3.1 Operation

How to operate and what to do if the class 3.1 device is activated.

Temperature Safety Device Class 3.2 Operation

How to operate and what to do if the class 3.2 device is activated.

Notification and Alarm Functions

Notification and Alarm System Overview

Explains the unit's auto diagnosis system and notification levels.

Resetting Notification or Alarm Messages

Procedure for acknowledging and clearing alarm messages.

Humidity System

Temperature-Humidity Diagrams

Illustrates the working ranges for temperature and humidity.

Condensation by Excess Humidity

Warning and procedure to prevent condensation and corrosion.

Function of Humidifying and Dehumidifying System

Explains the operation of the humidity generation and removal systems.

Defrosting at Refrigerating Operation

Uncontrolled Defrosting of Icing

Cautionary advice regarding icing on the evaporator and overflow risk.

ICH Compliant Illumination

BINDER ICH Light System

Description of the ICH compliant lighting system and its advantages.

UV Light Hazard Warning

Warning about UV light exposure risks and safety precautions.

Adjustable Light Cassettes

Details on the positioning and function of adjustable light cassettes.

Options

Communication Software APT-COM™ 3

Information on software for chamber communication and data control.

Interface RS 422

Details on the optional RS 422 serial interface for communication.

Data Logger Kits

Description of kits for long-term temperature and humidity measurement.

Analog Outputs (Temperature and Humidity)

Details on optional analog outputs for data transmission.

Zero-Voltage Relay Alarm Outputs

Information on optional relay outputs for transmitting alarms.

Water Protected Internal Socket

Details on the splash-proof internal socket option.

Keyboard Locking

Information on the optional keyboard locking feature.

Additional Flexible Pt 100 Temperature Sensor

Details on the optional flexible Pt 100 sensor for independent measurement.

External Freshwater and Wastewater Cans

Description of optional external cans for water supply and drainage.

Mounting Freshwater and Wastewater Cans

Instructions for installing external freshwater and wastewater cans.

Mounting with Wastewater Recycling

Instructions for reusing wastewater, bypassing the wastewater can.

BINDER Pure Aqua Service

Information on the optional water treatment system for tap water.

Maintenance, Cleaning, and Service

Maintenance Intervals and Service

Guidelines and requirements for regular maintenance and service.

Replacement of Fluorescent Tubes

Instructions for replacing fluorescent tubes in the light cassettes.

Cleaning and Decontamination

Procedures for cleaning and decontaminating the unit's surfaces.

Sending the Unit Back to BINDER GmbH

Procedure and requirements for returning a unit for repair or other reasons.

Disposal

Disposal of Transport Packing

Guidelines for disposing of packaging materials responsibly.

Decommissioning the Unit

Steps for safely decommissioning the unit before disposal.

Disposal in Germany

Regulations for disposing of the unit in Germany according to WEEE directive.

Disposal in EC Member States (Excluding Germany)

Disposal regulations for EC member states other than Germany.

Disposal in Non-Member States of the EC

Instructions for disposing of the unit in countries outside the EC.

Troubleshooting

Heating Faults

Common issues and solutions related to the heating function.

Refrigerating Performance Issues

Troubleshooting for low or no refrigerating performance.

Humidity Issues

Common problems and solutions related to humidity control.

Controller Faults

Diagnosing and resolving faults related to the controller unit.

Miscellaneous Faults

Troubleshooting for issues like illumination and valve function.

Technical Description

Factory Calibration and Adjustment

Information on factory calibration procedures and standards.

Over Current Protection

Details on the internal fuse for over current protection.

Definition of Usable Volume

Explains the calculation and usage of the chamber's usable volume.

Technical Data (KBF Models)

Specifications for KBF units, including dimensions, temperature, and humidity.

Technical Data (KBF P Models)

Specifications for KBF P units, including illumination and dimensions.

Equipment and Options Overview

Lists standard equipment and available optional accessories for the units.

Spare Parts and Accessories

Catalog of available spare parts and accessories with part numbers.

Calibration Services

Information on calibration services offered for KBF and KBF P models.

Dimensions

Dimensions KBF 115

Technical drawings showing the dimensions of the KBF 115 model.

Dimensions KBF 240 / KBF P 240

Technical drawings showing the dimensions of KBF 240 and KBF P 240 models.

Dimensions KBF 720 / KBF P 720

Technical drawings showing the dimensions of KBF 720 and KBF P 720 models.

Contamination Clearance Certificate

Declaration regarding Safety and Health

Form for declaring safety and health information for returned products.

Measures for Skin Contact / Release

Describes measures for handling substances and potential releases.

Declaration on Risk of Substances

Declaration confirming the absence or presence of hazardous substances.

Declared Measures Taken

Statement confirming that hazardous substances have been removed.

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