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Blue Box SIGMA 2002 - User Manual

Blue Box SIGMA 2002
124 pages
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SIGMA 2002
42 ÷ 297 kW
00620062
00620062
0062
Water chillersWater chillers
Water chillersWater chillers
Water chillers
Water/waterWater/water
Water/waterWater/water
Water/water
Scroll compressorsScroll compressors
Scroll compressorsScroll compressors
Scroll compressors
self containedself contained
self containedself contained
self contained
Installation,Installation,
Installation,Installation,
Installation,
operating,operating,
operating,operating,
operating,
and maintenanceand maintenance
and maintenanceand maintenance
and maintenance
manualmanual
manualmanual
manual
ISO 9001 - Cert. n. 0201
ManualManual
ManualManual
Manual
101130A02 101130A02
101130A02 101130A02
101130A02
Issue
12.02 12.02
12.02 12.02
12.02
Replaces
09.98 09.98
09.98 09.98
09.98

Table of Contents

Questions and Answers

  • N
    Nicole GarciaSep 7, 2025
    What does it mean if my Blue Box SIGMA 2002 Chiller compressor is not running and the display is On with alarm “F1” or “F2”?
    • R
      Rachael AnthonySep 7, 2025
      If the compressor is not running and the display shows alarm “F1” or “F2”, it means the fan thermal protection has intervened. Check the insulation between windings and between windings and earth; replace the fan if necessary (only version LC and LC/HP).
  • T
    Timothy TaylorSep 5, 2025
    What does it mean if my Blue Box SIGMA 2002 Chiller compressor is not running and the display is On with alarm "FL"?
    • K
      Kelly SchaeferSep 5, 2025
      If the compressor is not running and the display shows alarm "FL", it indicates either no water flow at the evaporator, in that case check hydraulic system, or a faulty flow switch, in that case check contact of flow switch and replace if necessary.
  • J
    Jason PollardSep 3, 2025
    Why won't my Blue Box SIGMA 2002 compressor run, even though the display is on and there are no alarm messages?
    • G
      gcoleSep 3, 2025
      If the display is on but the compressor isn't running and there are no alarm messages, the possible causes are: * The unit is in stand-by mode. Start the unit (see relative section of the manual). * There is no consent from the service thermostat. This means the system is at set-point temperature with no heating/cooling demand; check settings and operation. * There is no external consent. Check the operation of circulator pumps, flow switches, bleed air from the system; check that contacts 1 and 2 are closed, and check other external consents. * The compressor motor is burnt out or the compressor is seized. Replace the compressor. * The anti-recycle timer is running. Wait for 5 minutes until the timer generates consent.
  • H
    htuckerSep 1, 2025
    What should I do if my Blue Box SIGMA 2002 is making anomalous noises?
    • E
      Erik Solomon MDSep 1, 2025
      If you notice anomalous noises from the system: * If the compressor is noisy, contact a service organization for a check and replacement if necessary. * If the thermostatic valve is noisy, contact a service organization for a check and to replenish the refrigerant charge. * If pipes are vibrating, contact a service organization to secure the pipelines. * If casing panels vibrate, check that the panels are properly fastened; contact a service organization if necessary.
  • T
    Travis ZimmermanAug 31, 2025
    What does it mean when my Blue Box SIGMA 2002 compressors run constantly?
    • G
      Gregory LivingstonAug 31, 2025
      If the compressors run constantly, it could be due to: * An incorrectly set or faulty operating thermostat. Check the setting and replace the thermostat if necessary. * A lack of refrigerant gas charge. Check and recharge if necessary. * Excess thermal load. Reduce the thermal load.
  • K
    Kimberly StewartAug 29, 2025
    What does it mean if there is ice on the liquid refrigerant pipe of my Blue Box SIGMA 2002?
    • T
      Tina MiddletonAug 29, 2025
      Ice forming on the liquid refrigerant pipe can be caused by: * A clogged liquid refrigerant filter. Replace the filter. * A valve on the liquid refrigerant line (if present) not being completely open. Fully open the valve.
  • T
    Tina SanchezAug 27, 2025
    What to do if my Blue Box SIGMA 2002 compressor is not running and the display is on with alarm “C1” and/or “C2”?
    • A
      Aaron ThompsonAug 27, 2025
      If compressor 1 and/or 2 are not working and the display shows alarm “C1” and/or “C2”, it could be due to: * Insufficient refrigerant charge. Find the leak with a leak detector, repair it, and recharge the circuit. * A locked 4-way valve. Replace the valve. * Lack of oil. Check the quantity of oil in the circuit and replenish as necessary. Ensure the circuit has all necessary measures to ensure oil return to the compressor. * Condenser entering water temperature is too high. Check the temperature and flow of condenser entering water.
  • J
    Jeremy StricklandAug 25, 2025
    What to do if my Blue Box SIGMA 2002 compressor is not running and the display is on with alarm “L1” and/or “L2”?
    • R
      Roy HayesAug 25, 2025
      If compressor 1 and/or 2 are not working, and the display shows alarm “L1” and/or “L2”, it could be due to: * A completely empty refrigerant circuit. Check the refrigerant circuit with a leak detector after pressurizing to approximately 4 bar. Repair the leak, apply vacuum, and charge the circuit. * A faulty low-pressure switch. Check and replace if necessary. * A clogged metallic coil filter, resulting in low airflow (only LC/HP). Clean the filter with compressed air. * A clogged refrigerant filter. Check and replace if necessary. * A faulty water circulator pump. Check and replace if necessary.

Summary

Technical Characteristics

Compressors

Details on the hermetic scroll type compressors used in the SIGMA 2002 series units.

Refrigerant Circuit

Description of the refrigerant circuit components and their functions within the unit.

Electrical Panel

Overview of the electrical panel, including main components and control functions.

Technical Data

Safety Precautions

1.2 Safety Rules

Essential safety rules to be followed for operation and maintenance of the unit.

Mechanical Hazards

Analysis of mechanical risks and the solutions adopted to mitigate them.

Electrical Hazards

Identification of electrical risks and compliance with safety standards.

Installation

Electrical Connections

Start-Up

5.1 Preliminary Checks

Essential checks to perform before starting the unit for the first time.

Unit with mCHILLER Microprocessor (models from 3.2 to 13.2)

Starting the Unit

8.3 Starting the Unit

Procedure for starting the unit using the microprocessor controller.

Stopping the Unit

Emergency Stop

Troubleshooting

Unit with pCO2 Microprocessor (models from 14.4 to 26.4)

Checks During Operation

10.1 Checking the refrigerant charge

Procedure for checking the refrigerant charge using sight glass and pressure gauges.

Maintenance and Periodic Checks

Blue Box SIGMA 2002 Specifications

General IconGeneral
BrandBlue Box
ModelSIGMA 2002
CategoryChiller
LanguageEnglish

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