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EO Series
Boge EO Series User Manual
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BOGE Operating instructions for scroll co
mpressors, series EO 6...EO 22 D
Page 77
Appendix
8.3
Pneumatic circuit diagrams
Pneumatic circuit
diagram fo
r EO 6,
air-cooled
101
Intake air INLET
102
Compressed air OUTLET
1
Intake air temperature *
2
Suction filter
3U
n
i
t
4
Final compression temperature
5S
a
f
e
t
y
v
a
l
v
e
6
Non-return valve
7
Primary cooler
8
Secondary cooler
9
Net pressure
10
Ball valve (option)
11
Cyclone separator (option)
12
Condensate drain (option)
* with focus control 2.0
84
86
Table of Contents
Default Chapter
5
Table of Contents
5
Who Are These Operating Instructions Aimed at
9
Content of These Instructions
9
Other Important Documents
10
Guide for Reading
10
Symbols and Typographic Aids
10
Structure of Warning Notices
11
Warranty and Service
12
Limitation of Liability
12
Transport Damage
12
Service
12
Data on the Rating Plate
13
System Subject to Monitoring
13
General Safety Information
15
Intended Use
15
Reasonably Foreseeable Misuse
15
Responsibility of the Operator
16
Personnel Requirements
17
Special Warning Notices
18
Safety Information for Operating the Compressor
19
Electrical Equipment of the Compressor
20
Scroll Compressor, Drive, Air System
21
Lubricant and Refrigerant
22
Servicing Safety Information
22
Safety Information for Maintenance and Repair of the Dryer (EO
23
How the Compressor Works
25
Compression Process
25
Cooling Air Requirement
26
Control of the Compressor
27
Net Pressure
27
Operating States
27
Operating Modes
27
Safety and Monitoring Devices
27
General
27
Emergency Stop Function / Main Switch (Mains Disconnecting Device)
28
Temperature Monitoring
28
Decompression
28
Technical Data
30
How the DS Dryer Works
34
DS Refrigerant Dryer
34
How the DRL 6-2 Dryer Works
35
Device Overview
35
Functional Principle of the DRL 6-2
36
Regulating the DRL 6-2 Integrated Dryer
36
Compressed Air Side
36
Refrigerant Side
36
Pressure Dew Point Regulation
37
Condensate Drainage
37
4.1 Transporting the Compressor
39
Part 4: Transporting the Compressor
39
General
39
Intermediate Storage of the Compressor before Installation
39
Part 4: 4.1 Transporting the Compressor
39
Transporting the Compressor Using a Forklift Truck
40
Transporting the Compressor with a Crane
40
Installing the Compressor
41
Specifications for the Compressor Room
41
Checking the Scope of the Delivery
44
Positioning the Compressor
44
Removing the Transport Locks
44
Belt Tension
44
Installation Conditions for Compressed Air Receivers
45
Installation Conditions for DRL 6-2 and DS Dryers
45
Assembly Work
46
General
46
Establishing the Connections
46
Connecting the Compressor to the Compressed Air Network
48
1Establishing the Electrical Connection
48
Condensate Outlet Connection (EO
49
Commissioning the Compressor
51
Checking the Installation Conditions
51
Checking the Pressure Settings
52
Checking the Rotation Direction of the Drive and Fan Motors
52
Checking the Leak Tightness of the Compressed Air Pipes
53
Opening the Shut-Off Valves
53
Conducting a Test Run
53
Shutting down / Recommissioning the Compressor
54
Shutting down the Compressor for Prolonged Periods
54
Recommissioning the Compressor after a Prolonged Period of Inactivity
54
Refrigerant Compressed Air Dryer
54
Operating the DRL 6-2 DL Dryer
55
Basic Information on Servicing
57
Servicing Safety Information
57
Servicing by BOGE Customer Service Recommended
60
Servicing Overviews
60
Maintenance Intervals
64
Maintenance Work between Fixed Servicing Intervals
64
Maintenance Work at Fixed Servicing Intervals
65
Maintenance Work on the Dryer (EO
66
General Information on Lubricants and Refrigerants
66
Disposing of Used Operating Materials and Condensates
67
Pressure Hoses
67
Spare and Wearing Parts
67
Performing Maintenance Work between Fixed Servicing Intervals
68
Monthly: Check / Replace Supply Air Filter for Switch Cabinet Ventilation
68
Monthly: Checking / Cleaning the Suction Filter
68
Every 1,500 Operating Hours: Cleaning the Cooler
69
Every 5,000 or 10,000 Operating Hours: Cleaning the Fan
71
Having Maintenance Work Performed at Fixed Servicing Intervals
73
Every 3,000 Operating Hours: Changing the Suction Filter Cartridge
73
Every 3,000 Operating Hours / Annually: Function Check of the Safety Valves
73
Every 3,000 Operating Hours / Annually: Checking the V-Belts
74
Every 3,000 Operating Hours / Annually: Checking the Non-Return Valves
74
Scroll Compressor Servicing
74
Every 10,000 Operating Hours: Replacing the V-Belts
74
Replacing the Scroll Compressor
76
Special Maintenance Work
76
Drive Motors with Permanent Lubrication
76
Maintenance Work on the DRL DL Dryer 6-2
76
Daily Checks
76
Weekly Maintenance
76
Annual Maintenance
76
Every 15,000 / 20,000 Operating Hours Replacing the Scroll Compressor
76
Disposal after Dismantling or Replacement of Parts
77
Spare Parts and Additional Equipment
78
List of Spare and Wearing Parts (for Maintenance)
78
Spare Parts for the DRL 6-2 DL Dryer
78
Spare Parts for the DS Dryer
78
List of Available Additional Equipment
78
Basic Information on Remedying Faults
79
Part 7: 7.1 Basic Information on Remedying Faults
79
Compressor Faults
80
Refrigerant Dryer and Treatment Faults (EO
81
8.2 Application of the Pressure Equipment Directive
83
Appendix Application of the Pressure Equipment Directive
83
Scope
83
Part 8: 8.1 Guidelines and Standards
83
Classification and Assessment of Pressurised Components
84
Outcome of the Assessment
84
Installation in Compressed Air Systems
84
Guidelines and Standards
83
Pneumatic Circuit Diagrams
84
Pneumatic Circuit Diagram for EO 6, Air-Cooled
85
Pneumatic Circuit Diagram for EO 6 D, Air-Cooled
86
Pneumatic Circuit Diagram for EO 6 R, Air-Cooled
87
Pneumatic Circuit Diagram for EO 6 DR, Air-Cooled
88
Pneumatic Circuit Diagram for EO 6 TR, Air-Cooled
89
Pneumatic Circuit Diagram for EO 11 (D), Air-Cooled
90
Pneumatic Circuit Diagram for EO 16, Air-Cooled
91
Pneumatic Circuit Diagram for EO 17 (D), Air-Cooled
92
Pneumatic Circuit Diagram for EO 22 (D), Air-Cooled
93
List of Maintenance Work Performed
94
4
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Boge EO Series Specifications
General
Brand
Boge
Model
EO Series
Category
Air Compressor
Language
English
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