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Bosch CE Series User Manual

Bosch CE Series
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Installation and Maintenance Manual
CE Series Heat Pump
6 720 220 048 (2014/08)
CE025 | CE035 | CE049 | CEO61 | CE071

Questions and Answers:

Bosch CE Series Specifications

General IconGeneral
SEERUp to 20
HSPFUp to 10
RefrigerantR-410A
Heating Capacity18, 000 - 60, 000 BTU/h
Cooling Capacity18, 000 - 60, 000 BTU/h
Energy Efficiency Ratio (Heating)Up to 10 HSPF
Energy Efficiency Ratio (Cooling)Up to 20 SEER
Sound LevelAs low as 56 dBA
StagesVariable Speed
Noise Level (Outdoor Unit)As low as 56 dBA
Operating Temperature Range (Heating)Model dependent
Operating Temperature Range (Cooling)Model dependent
Dimensions (Indoor Unit)Model dependent
Dimensions (Outdoor Unit)Model dependent
Weight (Indoor Unit)Model dependent
Weight (Outdoor Unit)Model dependent
SeriesCE Series

Summary

Model Nomenclature

Initial Inspection

General Description

Provides an overview of the CE Series Water-to-Air Heat Pumps' performance, efficiency, and safety features.

Installation

Mounting Vertically

Details on how to properly mount vertical units, including leveling and vibration isolation.

Mounting Horizontaly

Instructions for suspending horizontal units from ceilings using hanger bracket kits and ensuring secure anchoring.

Location

Guidance on selecting an appropriate indoor location for the unit, ensuring access and proper ventilation.

Hanging Bracket Kit

Installation instructions

Step-by-step guide for attaching hanging brackets to horizontal units for suspended mounting.

Condensate Drain

Duct System

Guidelines for connecting supply and return air ducts, including insulation recommendations and avoiding direct air paths.

Piping

Electrical

Field wiring requirements, compliance with codes, voltage range verification, and circuit protection.

Thermostat Connections

ECM Interface Board

Details the ECM Interface Board, its terminal block, and LED indicators for status and troubleshooting.

Safety Devices and the UPM Controller

UPM Board Dry Contacts

Explains that UPM Board's dry contacts are normally open (NO) by default, used for safety interlocks.

Water Side Freeze Protection

Describes the water side freeze protection sensor, its function, and adjustable trip points for unit shutdown.

UPM Board Factory Default Settings

Lists the default temperature, lockout, reset, alarm, and test settings for the UPM Board.

UPM DIP SWITCH DEFAULT POSITION

UPM Board Features

Covers UPM Board timers like anti-short cycle, random start, bypass timers, and protection mechanisms.

Malfunction Output

Explains the malfunction output (dry contact) and its settings for indicating faults (constant or pulse).

Display Output

Describes the display output used for the Unit Diagnostic Display (UDD) during lockout alarms.

Test Dip Switch

Details the function of the test dip switch for reducing time delays during troubleshooting.

Freeze Sensor

Explains the freeze sensor input, configurable points, and its role in soft lockout and compressor shutdown.

L.E.D. FAULT INDICATION

Intelligent Reset

Describes the intelligent reset process, fault indication during delay, and conditions for hard lockout.

Lockout Reset

Explains how to reset a hard lockout condition by cycling power or thermostat settings.

UPM Sequence of Operation

Electric Heater Package Option

Heater Package Compatibility

Provides compatibility information and electrical data for various heater package sizes with CE Series units.

Heat Recovery Package

Typical Connection Piping (HRP)

Details the steps for preparing a water tank and connecting piping for the Heat Recovery Package.

HR Water Piping

Specifies requirements for hot water piping size, insulation, and isolation valves for the HRP.

Water Tank Refill

Initial Start-Up

Steps for initial startup of the heat pump and heat recovery system, verifying operation in cooling mode.

Hot Gas Reheat (HGRH)

Explains the Hot Gas Reheat option for dehumidification and its control requirements.

Sequence of Operation

Cooling Mode

Describes the sequence of operation for cooling mode, including fan and compressor staging.

Heating Mode

Details the heating mode operation, including auxiliary heat and compressor sequencing.

Application Considerations

Provides guidance on various application scenarios, including well water systems.

Installation of Pressure Regulating Valves

Cooling Tower/Boiler Systems

Geothermal (Earth-Coupled) Systems

System Checkout

Unit Start-Up

Procedure for starting up the unit, verifying operation in cooling and heating modes, and checking for issues.

Maintenance

Guidance on regular filter changes, annual checkups, and blower motor lubrication.

Unit Check-Out Sheet

Auxiliary Heat

Troubleshooting

UPM Board LED Indications

Explains the meaning of UPM Board LED colors and blink counts for identifying specific fault conditions.

Unit Troubleshooting

Provides a table of common problems, possible causes, and checks/corrections for unit operation issues.

Compressor Ohms

Comfort Alert Module -Flash Codes

HRP Troubleshooting

Electronic Thermostat Installation

Operating Temperatures and Pressures

Wiring Diagrams

Notes

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