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Bosch CLC6101i-W 50 HE - User Manual

Bosch CLC6101i-W 50 HE
120 pages
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SERVICE MANUAL
Climate Class 6100i / 6000i / 8100i / 8000i
S1101AYXP9YMBT
CONTENTS
Parts marked with "
!
" are important for maintaining the safety of the set. Be sure to replace these parts with specied ones for maintaining the safety
and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
CHAPTER 1. PRODUCT SPECIFICATION
[1] SPECIFICATION ...............................................1-1
[2] EXTERNAL DIMENSION ..................................1-5
[3] WIRING DIAGRAM ...........................................1-7
[4] ELECTRICAL PARTS ........................................ 1-8
CHAPTER 2. EXPLANATION OF CIRCUIT AND
OPERATION
[1] BLOCK DIAGRAMS ..........................................2-1
[2] MICROCOMPUTER CONTROL SYSTEM ........2-3
CHAPTER 3. FUNCTION
[1] FUNCTION ........................................................3-1
[2] PAM Circuit ........................................................ 3-3
[3] IPM Drive Circuit ................................................3-5
[4] 180deg. Energizing Control ...............................3-6
CHAPTER 4. FUNCTION AND OPERATION OF
PROTECTIVE PROCEDURES
[1] PROTECTION DEVICE FUNCTIONS AND
OPERATIONS ....................................................4-1
[2] AIR CONDITIONER OPERATION IN
THERMISTOR ERROR .....................................4-3
[3] THERMISTOR TEMPERATURE
CHARACTERISTICS ........................................4-5
[4] HOW TO OPERATE THE OUTDOOR UNIT
INDEPENDENTLY .............................................4-6
[5] GENERAL TROUBLESHOOTING CHART .......4-6
[6] MALFUNCTION (PARTS) CHECK METHOD ...4-8
[7] OUTDOOR UNIT CHECK METHOD .................4-11
[8] TROUBLESHOOTING GUIDE ..........................4-13
CHAPTER 5. REFRIGERATION CYCLE
[1] SCHEMATIC DIAGRAM .................................... 5-1
[2] STANDARD CONDITION .................................. 5-1
[3] TEMPERATURE AT EACH PART AND
PRESSURE IN 3-WAY VALVE ...........................5-1
[4] PERFORMANCE CURVES ...............................5-3
CHAPTER 6. DISASSEMBLY PROCEDURE
[1] INDOOR UNIT ...................................................6-1
[2] OUTDOOR UNIT
(CLC6101i 50/65 HE, CLC6001i 25/35 E) ......... 6-7
[3] OUTDOOR UNIT
(CLC8101i 65 HE, CLC8001i 25/35 E) .............. 6-11
PARTS LIST
FAILURE DIAGNOSIS FLOWCHART
In the interests of user-safety (Required by safety regulations in some countries) the set should be re-
stored to its original condition and only parts identical to those specied should be used.
INDOOR UNIT OUTDOOR UNIT
CLC6101i-W 50 HE CLC6101i 50 HE
CLC6101i-W 65 HE CLC6101i 65 HE
CLC8101i-W 65 HE(T/S/R) CLC8101i 65 HE
CLC6001i-W 25 E CLC6001i 25 E
CLC6001i-W 35 E CLC6001i 35 E
CLC8001i-W 25 E(T/S/R) CLC8001i 25 E
CLC8001i-W 35 E(T/S/R) CLC8001i 35 E
AIR/AIR HEAT PUMP
MODELS
"Vertical louver (V-louver)" in this document means "horizontal air ow louver" in the operation manual.
"Horizontal louver (H-louver)" in this document means "vertical air ow louver" in the operation manual.

Questions and Answers

  • A
    Andrea WattsAug 3, 2025
    Why won't the compressor start on my Bosch CLC6101i-W 50 HE?
    • K
      Kevin LeeAug 3, 2025
      If your Bosch Heat Pump compressor isn't starting, it could be due to several reasons. First, check the wiring to ensure there isn't an erroneous inter-unit connection and correct the wiring if needed. A damaged IPM, dried-up electrolytic capacitor, or a blown outdoor unit fuse can also prevent the compressor from starting; in these cases, replace the outdoor unit PWB or the fuse. Low power supply voltage could be the culprit; ensure it's 180 V or higher. Finally, the compressor might be locked, requiring an external impact or replacement.
  • J
    Jessica AlvarezAug 7, 2025
    What to do if my Bosch Heat Pump remote control signal is not received?
    • L
      Laura DicksonAug 7, 2025
      If the remote control signal isn't being received by your Bosch Heat Pump, start by installing new batteries in the remote. Ensure the batteries are installed in the correct direction. Also, check if a lighting fixture is too close or if a fluorescent lamp is burning out; if so, change the light position or install a new fluorescent lamp.
  • T
    Tara TaylorAug 11, 2025
    Why does my Bosch Heat Pump stop and restart repeatedly?
    • T
      Troy TaylorAug 11, 2025
      If your Bosch Heat Pump stops operating after a few minutes and then restarts repeatedly, this could be due to a dried-up electrolytic capacitor. In this case, replace the outdoor unit PWB. Another potential cause is a layer short-circuit in the expansion valve coil, which would require replacing the coil.
  • L
    logan05Aug 16, 2025
    How to stop noise in TV/radio from Bosch Heat Pump?
    • D
      Dr. Karen ThomasAug 16, 2025
      If there is noise in your TV or radio when your Bosch Heat Pump is running, ensure the grounding wires are properly connected. Also, the TV or radio might be too close to the outdoor unit; try moving it further away.
  • C
    Connor ClarkAug 20, 2025
    What to do if the indoor unit fan does not operate on my Bosch CLC6101i-W 50 HE?
    • A
      Ashley DavisAug 20, 2025
      If the indoor unit fan on your Bosch Heat Pump isn't operating, it could be due to an open-circuit in the heat exchanger thermistor (TH2) during heating operation. If this is the case, replace the thermistor. Alternatively, the heat exchanger thermistor (TH2) might be disconnected; ensure it is correctly installed.
  • B
    Benjamin CastroAug 25, 2025
    Why don't the louvers move on my Bosch CLC6101i-W 50 HE?
    • J
      john38Aug 25, 2025
      If the louvers on your Bosch Heat Pump aren't moving, they might be caught in the sliding section; remove or correct the obstruction. Another possibility is a disconnected connector; ensure it is correctly installed. Finally, check for contact of solder on the PWB (connector section on PWB) and correct the contacting section.
  • G
    garrettcrosbyAug 28, 2025
    Why does the indoor unit fan speed not change on my Bosch Heat Pump?
    • P
      Patricia MartinezAug 28, 2025
      If the indoor unit fan speed on your Bosch Heat Pump doesn't change, it might be because the remote control isn't designed to allow fan speed changes. Explain this limitation to the user.

Summary

Chapter 1: Product Specification

Product Specification Details

Comprehensive technical specifications for the air conditioner models.

External Dimension Drawings

Visual representation of the indoor and outdoor unit dimensions.

Wiring Diagram Schematics

Electrical connection diagrams for indoor and outdoor units.

Electrical Parts List

List of electrical components used in the units.

Chapter 2: Circuit and Operation Explanation

Block Diagrams of System Operation

Overview of system components and their interconnections.

Microcomputer Control System Details

Explanation of the unit's control system logic.

Chapter 3: Unit Functions

Core Unit Functional Descriptions

Detailed explanation of the primary functions of the air conditioner.

Chapter 4: Protective Procedures

Protection Device Functions and Operations

Overview of safety features and their operational logic.

Thermistor Error Operation Modes

How the unit operates during thermistor errors.

Thermistor Temperature Characteristics

Resistance values of thermistors at different temperatures.

Chapter 5: Refrigeration Cycle

Refrigeration Cycle Schematic Diagram

Diagram illustrating the refrigerant flow within the system.

Chapter 6: Disassembly Procedure

Indoor Unit Disassembly Steps

Step-by-step guide for dismantling the indoor unit.

Outdoor Unit Disassembly Steps

Step-by-step guide for dismantling the outdoor unit.

Parts List and Ordering Information

Model Identification

List of all supported air conditioner models.

How to Order Replacement Parts

Instructions for correctly ordering replacement parts.

Failure Diagnosis Flowchart

Bosch CLC6101i-W 50 HE Specifications

General IconGeneral
Model NumberCLC6101i-W 50 HE
CategoryHeat Pump
Heating Capacity5.0 kW
Energy Efficiency Class (Heating)A++
Energy Efficiency Class (Cooling)A++
RefrigerantR32
TypeAir to Water
Operating Temperature Range (Heating)-20°C to +35°C
Operating Temperature Range (Cooling)+10°C to +46°C

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