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Bosch CL Series User Manual

Bosch CL Series
100 pages
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Installation, Operation, and Maintenance Manual
CL Series Heat Pumps
CL007 | CL009 | CL012 | CL015 | CL018 | CL024 | CL030 | CL036 | CL042 | CL048 | CL060 | CL070
8733838716 (2024/05) US

Table of Contents

Questions and Answers:

Bosch CL Series Specifications

General IconGeneral
BrandBosch
ModelCL Series
CategoryHeat Pump
LanguageEnglish

Summary

Document Conventions

General Safety and Refrigerant Warnings

Covers critical safety instructions for installation, servicing, and handling of refrigerants.

Understanding Symbols and Notices

Explains signal words, icons, and notices used for risk communication.

Model Nomenclature

Decoding the Model Number

Details the structure and meaning of each character in the model number.

General Description

Unit Features and Applications

Overview of CL Series heat pumps, their applications, and certifications.

Operating Limits and Approved Heaters

Specifies environmental, power, and operating limits for the units.

Approved Supplementary Heaters

Lists compatible supplementary electric heater kits for various models.

Inspecting and Storing Equipment

Pre-Installation Handling and Checks

Guidelines for moving, storing, initial inspection, and unpacking units.

Unit Installation

Location Selection and Site Requirements

Criteria for selecting a suitable indoor installation location.

Mounting and Configuration

Instructions for mounting vertical and horizontal units, including air orientation.

Condensate Drain, Piping, and Ductwork

Details on connecting condensate drains, water piping, and duct systems.

Electrical Wiring and Controls

Guidance on high-voltage, low-voltage wiring, and ECM interface board.

Specific Application Considerations

Water Source System Types

Configuring units for well water, cooling tower, and geothermal systems.

Water-Quality Considerations

Water Chemistry and Material Compatibility

Ensuring proper water quality for heat pump operation and longevity.

Water Quality Table and Recommendations

Acceptable water characteristic values for copper and cupro-nickel heat exchangers.

Pre-Start-Up and Commissioning

System Checkout and Compressor Checks

Performing essential checks before energizing the unit and verifying compressor rotation.

Start-Up Procedures (Cooling/Heating)

Step-by-step guide for initiating unit operation in cooling and heating modes.

Commissioning Process

Recording system vitals and completing the checkout sheet.

Safety Devices and UPM Controller

UPM Controller Functionality and Safety Features

Overview of the Unit Protection Module and its safety monitoring capabilities.

UPM Fault Codes and Operation Sequence

Explanation of fault codes, DIP switch settings, and operational logic.

Available Options

Water Valves, Economizer, and Reheat Options

Details on internal water valves, economizers, and hot gas reheat functionalities.

Boilerless Control and Option Card

Information on boilerless heat control and the function of the option card.

Fan Motor Options

PSC, CT (ECM), and CA (ECM) Motor Types

Description and performance data for PSC, CT, and CA fan motor options.

Maintenance and Servicing

Routine Maintenance and Annual Checks

Guidelines for filter changes, annual checkups, and drain cleaning.

Servicing, Repair, and Safety

Procedures for safe servicing, repairs, and handling of refrigerants.

Service Access Points

Information on accessing electrical boxes and blower assemblies for service.

Decommissioning Information

Environmental Protection and Procedure

Guidelines for protecting the environment during decommissioning.

Decommissioning and Labeling Procedures

Steps for safe decommissioning and proper equipment labeling.

Troubleshooting

Unit and Option Card Fault Diagnosis

Guides for diagnosing and resolving common unit and option card issues.

Specification Tables

Performance and Dimensional Data

Comprehensive tables for operating conditions, pressure drops, and dimensions.

Compressor Characteristics

Technical specifications for compressor winding resistance and capacitors.

Wiring Diagrams

Single-Phase Motor Configurations

Wiring diagrams for single-phase units with PSC, CT, and CA motors.

Three-Phase Motor Configurations

Wiring diagrams for three-phase units with PSC, CT, and CA motors.

Dimensional Drawings

Vertical (VT) Unit Dimensions and Options

Detailed dimensions and cabinet option sizes for vertical units.

Horizontal (HZ) Unit Dimensions and Options

Detailed dimensions and cabinet option sizes for horizontal units.

Service Clearance Requirements

Required clearances for blower, compressor, and electrical access.

Terminology

Acronyms and Definitions

Glossary of common acronyms and technical terms used in the manual.

Check-Out Sheet

Recording Operating Conditions

Template for recording unit nameplate and operating data during checkout.

Notes

Manufacturer Notes and Disclaimers

General notes and disclaimers regarding product specifications and changes.

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