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Bosch Rexroth IndraDrive HCS02 Series User Manual

Bosch Rexroth IndraDrive HCS02 Series
70 pages
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Operating Instructions
Electric Drives
and Controls Pneumatics
Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraDrive
Drive Controllers
Power Sections HCS02
R911339018
Edition 01

Table of Contents

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Bosch Rexroth IndraDrive HCS02 Series Specifications

General IconGeneral
BrandBosch
ModelRexroth IndraDrive HCS02 Series
CategoryController
LanguageEnglish

Summary

Important Notes

Safety Instructions

General guidance on safe operation, handling, and installation of components.

General Information

Key guidelines for component installation and operation, emphasizing reading documentation and using qualified personnel.

Protection Against Contact With Electrical Parts and Housings

Safety measures to prevent electric shock from high voltage components and ensure proper grounding.

Protection Against Dangerous Movements

Measures to prevent hazards from unintended machine movements and ensure personal safety.

Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting

Precautions for individuals with pacemakers, metal implants, or hearing aids regarding EM fields.

Protection Against Contact With Hot Parts

Instructions to avoid burns from hot surfaces of components.

Protection During Handling and Mounting

Safety guidelines for handling and mounting components to prevent injuries.

Battery Safety

Precautions for handling and disposing of batteries safely to prevent injury or damage.

Appropriate Use

Defines the intended applications, environment, and usage conditions for the product.

Identification

Type Code

Explanation of the structure and components of the product type code.

Type Plates

Description of information typically found on the device type plate.

Scope of Supply

Details the items included in the product package.

Ratings and Dimensions

UL Ratings and Dimensions

Technical specifications and dimensions for the product according to UL standards.

Documentations

Drive Systems, System Components

List of documentation related to drive systems and their components.

Motors

List of documentation for various types of Rexroth motors.

Cables

Documentation related to connection cables for Rexroth IndraDrive and IndraDyn.

Firmware

List of firmware documentation for drive controllers.

Instructions for Use

Overcurrent Protection

Guidelines for protecting components against overcurrent.

Connection Points

Overview of the various connection points on the drive controller.

Wiring Diagram

Schematic diagram illustrating the wiring of the drive system.

Connection Diagram

Detailed overall connection diagram for the drive system components.

X3, Mains Connection

Instructions for connecting the mains power to terminal X3.

X5, Motor Connection

Details on connecting the motor to terminal X5.

X6, Motor Temperature Monitoring and Motor Holding Brake

Information on connecting motor temperature monitoring and holding brake.

X9, External Braking Resistor

Instructions for connecting an external braking resistor.

X13, Control Voltage (24V, 0V)

Details on connecting the 24V control voltage supply.

L+ L-, DC Bus Connection

Instructions for connecting the DC bus.

Ground Connection

Procedures for grounding the drive controllers and control cabinet.

XS1, Shield Connection Control Lines

Guidance on connecting shields for control lines.

XS2, Shield Connection Motor Cable

Instructions for connecting the shield of the motor cable.

Installation

General guidelines and considerations for installing the drive controller.

General Information on How to Install the Drive Controller

Basic safety and installation procedures for the drive controller.

Sizing of Enclosure and Control Cabinet

Guidelines for sizing enclosures and control cabinets, including multi-line design.

Multiple-Line Design of the Control Cabinet

Recommendations for arranging devices and fans in multi-line control cabinets.

Arranging the Cooling Units

Guidelines for positioning cooling units to prevent condensation and ensure proper airflow.

Avoiding Moisture Condensation

Measures to prevent moisture condensation within the control cabinet.

EMC Measures for Design and Installation

Rules for Design of Installations With Drive Controllers in Compliance With EMC

Basic rules for designing installations to comply with EMC requirements.

EMC-Optimal Installation in Facility and Control Cabinet

Strategies for optimal EMC installation in facilities and control cabinets.

Division Into Areas (Zones)

Defining interference-free, susceptible, and strongly susceptible areas within a control cabinet.

Control Cabinet Design According to Interference Areas - Exemplary Arrangements

Examples of control cabinet layouts based on interference areas.

Design and Installation in Area A - Interference-Free Area of Control Cabinet

Guidelines for designing and installing components in the interference-free area.

Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet

Guidelines for installing components in the interference-susceptible area.

Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet

Guidelines for installing components in the strongly interference-susceptible area.

Ground Connections

Methods for ensuring proper ground connections for EMC compliance.

Installing Signal Lines and Signal Cables

Best practices for routing and shielding signal lines to prevent interference.

Shielding

Techniques for connecting cable shields for optimal interference suppression.

General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads

Methods for suppressing radio interference from switching inductive loads.

Accessories

Overview

Overview of available accessories and their content/usage.

Service and Support

Service Germany

Contact information and services for German support.

Service worldwide

Information on obtaining service and support globally.

Preparing information

Information to prepare for efficient support requests.

Environmental Protection and Disposal

Environmental Protection

Information on environmentally friendly production processes and materials.

Disposal

Guidelines for returning, packaging, and disposing of products and batteries.

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