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Introduction to the IndraDrive Mi system, detailing its components like servo drives, connection boxes, supply units, and filters.
Overview of the IndraDrive Mi system, detailing its components like servo drives, connection boxes, supply units, and filters.
Details key technical aspects of the IndraDrive Mi system, including specific component features.
Details the KSM02 motor-integrated servo drive, including its shaft, electronics, communication, and optional brake.
Describes the KCU02 drive connection box, its compatibility with Rexroth drives, and integrated fuses.
Details the KMS02 near motor servo drive, including drive electronics, hybrid cable, and degree of protection.
Describes KNK03 mains filter, KMV03 supply unit, KLC03 DC bus capacitor unit, and KMS03 servo drives, listing features.
Illustrates and describes different cooling types: Thermal interface, Forced cooling, and Natural convection for KMV03.
Provides a table showing the maximum number of drives per drive line based on power supply (HMV, HCS, KMV03) and drive type (KSM02, KMS02, KMS03).
Overview of the IndraDrive Mi drive system, detailing its components like KCU02, KMV03, KNK03, KLC03, KSM, KMS, and RKH hybrid cable.
Details the components of the IndraDrive Mi system: KCU02, KMV03, KNK03, KLC03, KSM, KMS, and RKH hybrid cable.
Refers to section 'Type code' for series information, listing various components like KCU02, KSM02, KMS02, KMS03, KMV03, KNK03, KLC03.
Lists the required firmware versions for KSM02, KMS02, KMS03, and KMV03 to operate the IndraDrive Mi system.
Explains that the supply unit significantly defines the system structure, listing possible supply units like HMV, HCS, and KMV03.
Illustrates the IndraDrive Mi drive system with an HMV01 supply unit, detailing components and their connections.
Provides illustrations and page references for IndraDrive Mi drive systems with various supply units: HMV01, HMV02, HCS01, HCS02, HCS03, and KMV03.
Discusses firmware functions and hardware-related functional restrictions compared to drive controllers with separate control sections.
Discusses firmware functions and hardware-related functional restrictions compared to drive controllers with separate control sections.
Explains that the type code is the basis for purchase orders and unequivocally describes all product variants and firmware versions.
Explains that the type code is the basis for purchase orders and unequivocally describes all product variants and firmware versions.
Details the KSM02 motor-integrated servo drive type code structure, explaining each designation for product, series, design, performance, size, length, winding, cooling, encoder, electrical connection, and shaft.
Details the KSM02 motor-integrated servo drive type code structure, explaining each designation for product, series, design, performance, size, length, winding, cooling, encoder, electrical connection, and shaft.
Continues the KSM02 type code explanation, covering holding brake, master communication, safety option, supply voltage, other design, and firmware.
Presents tables (1-7, 1-8) detailing KSM02 type code options for 'Other design' and 'Safety option' based on size and encoder.
Details the KMS02 near motor servo drive type code, including product, series, design, performance, cooling type, max current, protection, DC bus voltage, master communication, encoder interface, and safety option.
Details the KMS02 near motor servo drive type code, including product, series, design, performance, cooling type, max current, protection, DC bus voltage, master communication, encoder interface, and safety option.
Continues the KMS02 type code explanation, covering 'Other design' options (NN, TO, ES, WN, WT, WE) and Firmware (FW).
Details the KMS03 near motor servo drive type code, including product, series, design, performance, cooling type, max current, protection, DC bus voltage, master communication, encoder interface, safety option, and other design.
Details the KMS03 near motor servo drive type code, including product, series, design, performance, cooling type, max current, protection, DC bus voltage, master communication, encoder interface, safety option, and other design.
Explains the KCU02.2 type code structure, covering product, series, design, configuration option, master communication (input/output), DC fuse, interface, control panel, other design, and firmware.
Explains the KCU02.2 type code structure, covering product, series, design, configuration option, master communication (input/output), DC fuse, interface, control panel, other design, and firmware.
Details the KMV03 supply unit type code, including product, series, design, power supply unit, cooling type, rated power, protection, DC bus voltage, master communication, other design, and firmware.
Details the KMV03 supply unit type code, including product, series, design, power supply unit, cooling type, rated power, protection, DC bus voltage, master communication, other design, and firmware.
Explains the KNK03 mains filter type code, covering product, series, design, EMC area, application, supply system, cooling type, nominal current, protection, leakage capacitance, mains connection voltage, and other design.
Explains the KNK03 mains filter type code, covering product, series, design, EMC area, application, supply system, cooling type, nominal current, protection, leakage capacitance, mains connection voltage, and other design.
Details the KLC03 DC bus capacitor unit type code, including product, series, design, other properties, cooling type, nominal capacitance, protection, DC bus voltage, and other design.
Details the KLC03 DC bus capacitor unit type code, including product, series, design, other properties, cooling type, nominal capacitance, protection, DC bus voltage, and other design.
Refers to the Functional Description of firmware for type code details.
Metadata about the document, including information on its editions and related documentation.
Provides a table listing document editions, release dates, and notes on changes compared to previous editions.
Details changes in Edition 03 compared to previous editions, including new and modified contents.
Details changes in Edition 04 compared to previous editions, including new contents like KLC03, KMV03, KNK03 variants, and modified contents like type codes.
Lists related documentation for drive systems and system components, including title, type, document typecode, and material number.
Lists related documentation for drive systems and system components, including title, type, document typecode, and material number.
Lists Rexroth IndraDyn motors and their associated documentation types, document typecodes, and material numbers.
Lists Rexroth connection cables for IndraDrive and IndraDyn, including title, type, document typecode, and material number.
Lists firmware documentation for IndraDrive MPx-21 and MPx-20, including application manuals and release notes.
Lists firmware documentation for IndraDrive Power Supply Basic PSB-20/19, MPx-18/17, and Integrated Safety Technology.
Lists firmware documentation for IndraDrive Rexroth IndraMotion MLD libraries as of MPx-17/18.
Provides contact information for submitting feedback, suggestions for changes, or reporting mistakes in the documentation.
Core usage context for the drive controllers, emphasizing proper application.
Sets context for intended use, emphasizing that products must be used only as intended to ensure safety.
Defines application scope for drive controllers, specifying compatible accessories and configurations.
Defines unintended use as operating controllers outside specified conditions, technical data, or unauthorized applications.
Defines key terms used in application documentation like Component, Device, Installation, Machine, Manufacturer, Product, and Qualified persons.
Provides important general safety advice for handling and operating electrical drive and control systems.
Instructs users to read all documentation, understand safety instructions, and deliver them with the product if resold.
Outlines requirements for safe use, including observing instructions, using qualified personnel, and using only approved accessories.
Lists hazards associated with improper use, including high voltage, dangerous movements, health hazards, burns, and improper handling.
Details specific safety measures for various dangers encountered with electric drives and controls.
Details protection against contact with live electrical parts and housings, emphasizing qualified personnel, grounding, and capacitor discharge times.
Explains high housing voltage, leakage current, grounding requirements, and minimum cross-section for grounding conductors.
Describes the use of Protective Extra-Low Voltage (PELV) systems for connecting devices with basic insulation and highlights risks of incorrect connection.
Details how to prevent dangerous movements caused by control errors, operator errors, or component malfunctions, emphasizing risk assessment and safety devices.
Provides safety measures like keeping clear of moving parts, using emergency stops, preventing unintended start-up, and securing vertical axes.
Addresses health hazards for persons with active implantable medical devices from electromagnetic and magnetic fields and describes precautions.
Warns about hot surfaces on components, risk of burns, and provides instructions on cooling down times and wearing safety gloves.
Details safety precautions during handling and mounting, including observing regulations, using proper tools, protective equipment, and avoiding jamming.
Covers battery safety, warning against improper handling that could cause injury or property damage, and proper disposal.
Warns about risks associated with pressurized systems like liquids or compressed air, emphasizing proper handling and disposal of agents.
Explains the meaning of safety signal words (DANGER, WARNING, CAUTION, NOTICE) and the safety alert symbol used in the documentation.
Information on component compliance with EN standards and EC directives, including CE and C-UL-US listings.
Details CE compliance for Low-Voltage Directive, EMC product standard, and RoHS Directive.
States that components are UL listed, providing guidance on finding certification proof online and mentioning UL ratings.
Specifies the use of copper 60/75 °C class 1 or equivalent only for UL wiring material.
Explains the CCC mark and its relevance for products imported into China.
Provides guidelines for transporting and storing components, including ambient conditions and potential damage from long-term storage.
Lists ambient and operating conditions for transport, including temperature range, humidity, and climatic category.
Provides critical notices regarding potential damage to KCU and KMV units from long-term storage due to electrolytic capacitors.
Continues storage advice, highlighting risk of damage to KLC from long-term storage and providing ambient conditions for storage.
Details additional measures required for commissioning KSM motors after prolonged storage, including inspection and testing.
Provides measures for commissioning cables and connectors after prolonged storage, emphasizing visual inspection and checking electric contacts.
Details crucial installation conditions related to ambient factors, component placement, and heat dissipation.
Details ambient and operating conditions for various components (HCS, HMV, HMS, etc.), including contamination, protection, temperature, altitude, and derating factors.
Explains how performance data is reduced by ambient temperature (FTa) and the effect of KCU on rated power.
Describes performance reduction due to installation altitude (f) and the requirement for an isolating transformer.
States that simultaneous derating is allowed by reducing performance data with the product of factors f and FTa.
Explains derating due to ambient temperature (FTa) and provides a formula, example, and notes on operation outside specified ranges.
Describes derating due to installation altitude (f) and the requirement for an isolating transformer above hmax_ohne.
States that simultaneous derating is allowed by reducing performance data with the product of factors f and FTa.
Discusses control cabinet design and cooling methods for heat dissipation and requirements for cabinets with fans.
Illustrates and lists possible ways of heat dissipation for control cabinets: air circulation, heat exchanger, fan, and air conditioning unit.
Warns about damage from unclean air in control cabinets with fans and details requirements for installing and servicing filters.
Provides a schematic diagram of control cabinet ventilation, illustrating airflow and component placement.
Specifies allowed mounting positions (G1-G5) for components, emphasizing G1 for control cabinets and providing details for each position.
Specifies allowed mounting positions (G1-G5) for components, emphasizing G1 for control cabinets and providing details for each position.
Illustrates and describes mounting positions (IM B5, IM V1, IM V3) for motor-integrated servo drives, noting orientation flexibility and fluid penetration risks.
Advises that Rexroth controls and drives are tested, but recommends compatibility tests for new lubricants, cleaning agents, etc.
States that motors are black (RAL9005) as standard.
Details voltage testing and insulation resistance testing applied to components, specifying test rate and standards.
Explains PELV requirements for 24V supply units and lists data for control voltage, ripple content, and maximum allowed overvoltage.
Defines terms used in technical data sheets, covering UL listing, SCCR, ambient temperature, protection, mass, sound pressure level, control voltage, and power section data.
Provides technical data for KSM02 with optional brake, including listing, SCCR, temperature, protection, mass, and control voltage.
Provides the data sheet for KSM02 without motor holding brake, listing UL/CSA standards, UL files, SCCR, bypass current, temperature range, protection, mass, and sound pressure level.
Lists technical data for KSM02 without holding brake, including torque, voltage constant, rotor inertia, thermal time constant, maximum speed, and thermal class.
Presents the data sheet for KSM02 with motor holding brake, highlighting differences from the non-brake version: power consumption, mass, rotor inertia, and holding brake.
Lists technical data for KSM02 with motor holding brake, including capacitance, switching frequencies, torque, current, voltage constant, rotor inertia, thermal time constant, maximum speed, and holding brake data.
Shows torque-speed characteristics for KSM02, illustrating S1 and S3 operation under different supply voltages and PWM frequencies.
Shows torque-speed characteristics (Fig. 5-5) for KSM02.1B-041C, illustrating S1 and S3 operation under different supply voltages and PWM frequencies.
Presents torque-speed characteristics (Fig. 5-6) for KSM02.1B-061C-35, showing S1 and S3 operation with different supply voltages and PWM frequencies.
Displays torque-speed characteristics (Fig. 5-7) for KSM02.1B-061C-61, detailing S1 and S3 operation with various supply voltages and PWM frequencies.
Shows torque-speed characteristics (Fig. 5-8) for KSM02.1B-071C-24, illustrating S1 and S3 operation with different supply voltages and PWM frequencies.
Presents torque-speed characteristics (Fig. 5-9) for KSM02.1B-071C-35, detailing S1 and S3 operation with various supply voltages and PWM frequencies.
Displays torque-speed characteristics (Fig. 5-10) for KSM02.1B-076C-35, showing S1 and S3 operation with different supply voltages and PWM frequencies.
Details physical dimensions and technical design aspects of KSM02 servo drives.
Provides dimensional drawings (Fig. 5-11) for KSM02.1B-041C, showing mounting clearance and details for standard and optional configurations.
Shows dimensional drawings (Fig. 5-12) for KSM02.1B-041C (ATEX design), including mounting clearance and boring dimensions.
Provides dimensional drawings (Fig. 5-13) for KSM02.1B-061C, illustrating mounting clearance and boring patterns.
Shows dimensional drawings (Fig. 5-14) for KSM02.1B-071C, including mounting clearance and boring patterns.
Provides dimensional drawings (Fig. 5-15) for KSM02.1B-076C, illustrating mounting clearance and boring patterns.
Details technical design aspects like motor construction type, housing varnish, vibration severity level, concentricity, run-out, alignment, flange, output shaft, and centering hole.
Refers to chapter 7.3 for details on allowed radial/axial forces, shaft load, and bearings, and shows diagrams for allowed radial force.
Provides a table listing the maximum allowed axial force in [N] for different KSM02.1B models.
Provides detailed technical data for the KMS02 near motor servo drive.
Presents the KMS02 data sheet, including UL/CSA listing, UL files, ambient temperature range, degree of protection, ambient conditions, mass, control voltage, and power section data.
Presents the KMS02 data sheet, including UL/CSA listing, UL files, ambient temperature range, degree of protection, ambient conditions, mass, control voltage, and power section data.
Lists KMS technical data, including rise of voltage at output, output frequency range, motor standstill threshold, max output current, and continuous output current.
Provides dimensional drawings (Fig. 5-20) for KMS02, showing mounting clearance and boring dimensions.
Provides dimensional drawings (Fig. 5-20) for KMS02, showing mounting clearance and boring dimensions.
Shows dimensional drawings (Fig. 5-21) for KMS02 with angular connector for motor and encoder, including mounting clearance and boring dimensions.
Provides data for the KCU02 drive connection box, including its description, use, and data sheet.
Describes the KCU02 drive connection box, its functions in supplying KSM/KMS drives with power and 42V control voltage, and protecting the hybrid cable.
Presents the KCU02 data sheet, detailing currents, voltages, and power, including UL/CSA listing, mass, protection, distances, temperature increase, cooling, power dissipation, insulation resistance, and control voltage data.
Presents the KCU02 data sheet, detailing currents, voltages, and power, including UL/CSA listing, mass, protection, distances, temperature increase, cooling, power dissipation, insulation resistance, and control voltage data.
Continues KCU02 data sheet, covering power section input/output, derating, rated power, DC bus power, and providing a diagram for air intake and outlet.
Provides dimensional drawings (Fig. 5-23) for KCU02, showing minimum mounting clearance.
Provides dimensional drawings (Fig. 5-23) for KCU02, showing minimum mounting clearance.
Provides detailed technical data for the KMV03 supply unit.
Lists ambient and operating conditions for KMV03 supply unit under UL ratings, including SCCR, rated input voltage, rated input current, output voltage, and output current.
Lists ambient and operating conditions for KMV03 supply unit under UL ratings, including SCCR, rated input voltage, rated input current, output voltage, and output current.
Details physical and mechanical aspects of KMV03, including dimensional drawings for different cooling types.
Provides dimensional drawings (Fig. 5-24) for KMV03.1R-B/Ixxxx (thermal interface), showing minimum mounting clearance and boring dimensions.
Shows dimensional drawings (Fig. 5-25) for KMV03.1R-Axxxx (natural convection), including minimum mounting clearance and boring dimensions.
Provides dimensional drawings (Fig. 5-26) for KMV03.1R-Wxxxx (forced cooling), illustrating minimum mounting clearance and boring dimensions.
Presents data on mass, dimensions, sound pressure level, and insulation for KMV03 variants, with notes on housing dimensions and calculation of comparative values.
Details cooling and power dissipation data for KMV03, including ambient temperature, mounting position, cooling type, power dissipation, power consumption, and temperature increase with minimum distances.
Provides fundamental operational parameters for KMV03, including control voltage supply data.
Provides control voltage supply data for KMV03, including input voltage, inrush current, pulse width, input capacitance, and power consumption.
Lists mains voltage supply data for KMV03 and KNK03, covering frequency, tolerance, SCCR, nominal voltage, and other parameters.
Provides supply unit data for DC bus for KMV03, including nominal regulated DC bus voltage, capacitance, and rated power.
Details integrated braking resistor data for KMV03, including continuous power, peak power, and nominal resistance.
Provides detailed technical data for the KLC03 DC bus capacitor unit.
Presents the KLC03 data sheet with technical data, including mass, mounting position, input voltage, DC bus capacitance, power dissipation, discharge time, input current, and insulation resistance.
Presents the KLC03 data sheet with technical data, including mass, mounting position, input voltage, DC bus capacitance, power dissipation, discharge time, input current, and insulation resistance.
Provides dimensional drawings (Fig. 5-27) for KLC03.1N-B04M7 (thermal interface), showing minimum mounting clearance and boring dimensions.
Shows dimensional drawings (Fig. 5-28) for KLC03.1N-A04M7 (natural convection), including minimum mounting clearance and boring dimensions.
Provides dimensional drawings (Fig. 5-29) for KLC03.1N-W04M7 (forced cooling), illustrating minimum mounting clearance and boring dimensions.
Provides detailed technical data for the KNK03 mains filter.
Presents the KNK03 data sheet with technical data on currents, voltages, and power, including protection, UL/CSA listing, mass, mains voltage, inductance, power dissipation, and capacitance.
Presents the KNK03 data sheet with technical data on currents, voltages, and power, including protection, UL/CSA listing, mass, mains voltage, inductance, power dissipation, and capacitance.
Provides dimensional drawings (Fig. 5-30) for KNK03.1A-NR-B/Ixxxx (thermal interface), showing minimum mounting clearance and boring dimensions.
Provides dimensional drawings (Fig. 5-30) for KNK03.1A-NR-B/Ixxxx (thermal interface), showing minimum mounting clearance and boring dimensions.
Shows dimensional drawings (Fig. 5-31) for KNK03.1A-NR-Axxxx (natural convection), including minimum mounting clearance and boring dimensions.
Shows dimensional drawings (Fig. 5-31) for KNK03.1A-NR-Axxxx (natural convection), including minimum mounting clearance and boring dimensions.
Provides dimensional drawings (Fig. 5-32) for KNK03.1A-NR-Wxxxx (forced cooling), illustrating minimum mounting clearance and boring dimensions.
Provides dimensional drawings (Fig. 5-32) for KNK03.1A-NR-Wxxxx (forced cooling), illustrating minimum mounting clearance and boring dimensions.
Provides detailed technical data for the KMS03 near motor servo drive.
Presents the KMS03 data sheet, covering UL/CSA listing, UL files, ambient temperature, protection, mass, control voltage, power section, and output voltage.
Presents the KMS03 data sheet, covering UL/CSA listing, UL files, ambient temperature, protection, mass, control voltage, power section, and output voltage.
Lists KMS03 technical data, including rise of voltage at output, output frequency range, motor standstill threshold, max output current, and continuous output current.
Provides dimensional drawings (Fig. 5-33) for KMS03.1B-A036, showing mounting clearance and connector details.
Provides dimensional drawings (Fig. 5-33) for KMS03.1B-A036, showing mounting clearance and connector details.
Shows dimensional drawings (Fig. 5-34) for KMS03.1B-B036, illustrating mounting clearance, cable outlet, drilling pattern, and coding.
Provides detailed technical data for RKH hybrid cables, essential for system connectivity.
Provides technical data for RKH hybrid cable including communication: description, voltage, insulation resistance, temperature, cable jacket, conductor resistance, diameter, weight, bending cycles, travel distance, velocity, acceleration, and UL approval.
Continues technical data for RKH hybrid cable, covering oil resistance and flammability, with notes on routing and protective measures.
Provides technical data for RKH hybrid cable without communication: description, voltage, insulation resistance, temperature, jacket material/color, insulation material, conductor resistance, diameter, weight, bending cycles, travel distance, velocity, acceleration, UL approval, RoHS, halogens, oil resistance, and flammability.
Provides a table to select RKH hybrid cable for connections with different outgoing directions from X103.1 or X103.2, with source and target components.
Defines hybrid cable outgoing directions: A (horizontal towards housing), B (horizontal away from housing), and V (vertical).
Illustrates an example of drive system with hybrid cable, explains termination requirements, suitability for flexible cable tracks, and maximum allowed lengths.
Explains the function of locking pins in ensuring correct hybrid cable direction and warns against removing them, as it invalidates E-Stop and safety technology signals.
Provides a table to select RKH hybrid cable without communication for connections with different outgoing directions from X103.1 or X103.2.
Explains that locking pins ensure correct hybrid cable direction and warns against removing them, as it invalidates E-Stop and safety technology signals.
Shows interconnection diagrams for KCU to KSM/KMS using ready-made hybrid cables, detailing coding at KSM/KMS plug-in connectors.
Shows interconnection diagrams for KCU to KSM/KMS using ready-made hybrid cables, detailing coding at KSM/KMS plug-in connectors.
Illustrates interconnection diagrams and coding at KSM/KMS plug-in connectors for various RKH cables connecting KSM/KMS to KSM/KMS.
Provides interconnection diagrams for DC bus connection between KLC03 and KMV03 (RKH0802) and KLC03 and KLC03 (RKH0803).
Provides interconnection diagrams for ready-made hybrid cables (RKH0802) used for DC bus connection between KLC03 and KMV03.
Shows interconnection diagrams for ready-made hybrid cables (RKH0803) used for DC bus connection between KLC03 and KLC03.
General information on system connection points, focusing on equipment grounding conductor.
Details the connection point of the equipment grounding conductor for cabinet-bound drive systems, emphasizing lethal electric shock warning and proper grounding.
Details the connection point of the equipment grounding conductor for cabinet-bound drive systems, emphasizing lethal electric shock warning and proper grounding.
Explains equipment grounding conductor connection for cabinet-free systems, highlighting lethal shock warning and proper grounding practices.
Explains the purpose of ground connection for functional safety and contact protection, detailing how to ground device housings and drive lines.
Provides a detailed overview of KCU02 connection points, listing elements like grounding, module bus, Multi-Ethernet, Safe Torque Off, E-Stop, status messages, control voltage, and DC bus.
Provides a detailed overview of KCU02 connection points, listing elements like grounding, module bus, Multi-Ethernet, Safe Torque Off, E-Stop, status messages, control voltage, and DC bus.
Explains the module bus as an internal system connection for device data exchange, detailing its function, pin assignment, and installation instructions.
Describes the Multi-Ethernet interface at X29.1/X29.2, detailing signals, function, properties, compatibility, and recommended cable types.
Details the X49 Safe Torque Off connection, including view, connection, signal name, function, spring terminal details, and pin assignment/function for safety technology.
Provides data for X49 Safe Torque Off, including view, connection, signal name, function, spring terminal details, and conductor colors.
Details the pin assignment and function for X49, including selection channels, dynamization outputs, and power supply, with notes on checking polarity.
Describes the X50 E-Stop input, its view, connection, signal name, function, input circuit, spring terminal specifications, and function/pin assignment.
Explains the X52 Status Messages connection, detailing view, connection, signal name, function, and spring terminal specifications.
Details the X53 Control Voltage Output, including view, connection, signal name, function, screw terminal specifications, and control voltage monitoring.
Describes the X54 connections for DC bus and equipment grounding conductor, detailing view, connection, and function.
Explains the DC Bus Connection L+, L-, highlighting lethal electric shock warning and providing technical data for screw connections.
Explains PELV requirements for 24V supply, lists technical data for connection points, and describes control voltage monitoring.
Illustrates how to connect the 24V supply for HCS02 and HCS03/HMV01/HMV02 devices to the KCU.
Provides a detailed overview of KSM02 connection points, including address selector switches, digital inputs/outputs, hybrid cable, programming module, communication, safety technology, and grounding conductor.
Shows the location of KSM02 connection points, including address selector switches, digital inputs/outputs, hybrid cable, programming module, communication, safety technology, and grounding conductor.
Details the X37, X38 digital inputs/outputs for KSM02, including view, connection, signal name, function, M12 connector specs, and properties.
Explains the internal design of digital inputs and outputs for KSM/KMS, covering outputs, Uext supply, short-circuit proof outputs, and connector tightness.
Provides data for digital inputs, including allowed input voltage, current consumption, sampling frequency, delay time, pulse width, and measuring accuracy.
Lists data for digital outputs (safety technology S options), including output voltage, current, energy content, short-circuit/overload protection, and update interval.
Describes the X103.1, X103.2 hybrid cable connection points, highlighting lethal voltage warning and the allowed number of plugging cycles.
Explains how codings on connection points X103.1 and X103.2 prevent incorrect hybrid cable connection.
Provides notes on installation for KSM02/KMS03, emphasizing connection to KCU02 or KMV03, hybrid cable routing, and using terminal connectors.
Gives notes on operation regarding connectors and hybrid cable plugging cycles, advising to avoid removing/plugging unless necessary.
Describes the X107 programming module connection point, its function in containing firmware and parameters, and warnings about plugging/removing it when voltage is applied.
Provides information for devices with communication points (X108/X109, X118/X119), detailing cover removal, circuit board handling, and screw tightening torque.
Details the X108, X109 Multi-Ethernet interface for connecting components with Ethernet-based communication, including view, connection, signal name, function, and ready-made cables.
Details the X118, X119 Multi-Ethernet interface for connecting components with Ethernet-based communication, including view, connection, signal name, function, and ready-made cables.
Describes the X141 connection point for safety technology and service input, explaining its function based on device options.
Details the X141 connection for Safe Torque Off, including view, connection, signal name, function, and ready-made cable information.
Describes the X141 connection for Safe Motion options, detailing view, connection, signal name, function, and ready-made cable.
Explains the X141 connection for devices without safety technology, noting signal transmission and the non-requirement of RBS0023 connector.
Explains the need for a second equipment grounding conductor for KSM0x/KMS0x housings, especially if mounting surfaces have poor conductivity.
Details the second connection point of equipment grounding conductor at housing, including thread size, tightening torque, cable cross section, and function.
Guidance on combining individual components, focusing on power supply and mains filter sizing.
Explains that component combination depends on the desired power supply component (HMV, HCS, KMV03).
Provides guidance on sizing mains filters, considering KCU and HMV/HCS components, number of axes, and Y-capacitances.
Details using HMV and HCS as supply units for IndraDrive Mi drive systems, considering electric powers and peak powers.
Details using HMV and HCS as supply units for IndraDrive Mi drive systems, considering electric powers and peak powers.
Explains that HCS01.1E-W0054 controllers can supply KSM0x or KMS0x drives without a KCU box.
Explains that HCS01.1E-W0054 controllers can supply KSM0x or KMS0x drives without a KCU box.
States that KMV03 supply units can be used with KNK03 mains filters to supply KSM0x or KMS0x drives.
States that KMV03 supply units can be used with KNK03 mains filters to supply KSM0x or KMS0x drives.
Provides a table detailing power requirements for various components and safety options to calculate total control voltage power.
Explains the functions and arrangement of the KCU drive connection box and how it provides control voltage.
Explains the functions and arrangement of the KCU drive connection box and how it provides control voltage.
Details the KCU drive connection box's 24V supply requirement and its generation of 42V control voltage for KSM/KMS.
Illustrates the control voltage flow between KCU, KSM, and KMS, noting load limits and power consumption.
Defines the load calculation for KCU output X53, involving KCU load, hybrid cable factor, and KSM/KMS power consumption.
Illustrates KCU power consumption from 24V supply based on P42V, defining terms and providing a calculation.
Explains the KSM/KMS power supply design using KCU, hybrid cables, and connectors, and details UL rating for bypass current.
Defines available power PKCU_strang at a drive line and explains factors influencing it, with notes on operation under rated conditions.
Provides guidance on complying with continuous power limits for KSM/KMS in a drive line, comparing calculated vs. actual continuous power.
Emphasizes complying with KCU peak power limits and discusses derating of peak power due to hybrid cable length.
Explains how hybrid cable length reduces available peak power due to voltage drops and illustrates this with diagrams.
Provides application notes for KLC03 DC bus capacitor unit, detailing its benefits and limitations.
Provides application notes for KLC03 DC bus capacitor unit, detailing its benefits and limitations.
Recommends using Rexroth's HMV_SmartEnergyMode.exe software for sizing DC bus capacitance, listing required variables.
Discusses allowed hybrid cable length depending on load and factors influencing it, with definitions of cable lengths.
Discusses allowed hybrid cable length depending on load and factors influencing it, with definitions of cable lengths.
Provides limit values for total and segment lengths of hybrid cables for permanent routing and routing with stress in flexible cable tracks.
Provides limit values for total and segment lengths of hybrid cables for permanent routing and routing with stress in flexible cable tracks.
Explains how maximum allowed hybrid cable length depends on KCU performance and lists influencing factors.
States that allowed length of motor and encoder cables at KMS is limited, referring to connection point descriptions.
Describes operation of KMS02 drives with standard motors, providing guidance on selecting motors and observing voltage rise.
Describes operation of KMS02 drives with standard motors, providing guidance on selecting motors and observing voltage rise.
Shows nominal powers of standard motors that can be operated, subject to specific conditions and performance profiles.
Lists nominal powers of standard motors for 3 AC 400 V, showing exemplary profiles and conditions.
Defines the UEL_P_e performance profile for converters and inverters, emphasizing allowed performance data.
Provides essential notes for electrical project planning, covering address selection, IP configuration, and current limitation.
Explains how to set the drive address for KSM/KMS using H and L rotary switches, covering factory settings and manual assignment.
Details methods for writing the IP address parameter S-0-1020: automatic assignment and manual assignment.
Explains that current limitation protects the drive controller and motor from overload.
Discusses motor temperature, its relation to amplifier temperature, and the importance of staying below 100 °C.
Explains that nominal values refer to 4 kHz switching frequency and discusses the effects of operating at 8 kHz.
Provides notes on mechanical project planning, covering mounting clearance, output shaft design, and bearings/shaft load.
Details requirements for mounting clearance, covering both mechanical and thermal aspects for components and ventilation.
Advises considering air intake and outlet for KCU ventilation, referencing dtop, dbot, and dhor data.
Emphasizes ensuring sufficient heat dissipation in KSM/KMS mounting clearance and keeping the housing surface free from dirt.
Describes output shaft designs: plain shaft for friction-locked connection and shaft with keyway for keyed transmission.
Describes the plain shaft design, recommending friction-locked connection without backlash and use of clamping elements.
Explains the optional key according to DIN 6885 for keyed torque transmission, noting low requirements on the shaft-hub connection.
Discusses radial and axial forces on motor shafts and bearings, and the importance of adapting machine design and driving elements to motor type.
Discusses radial and axial forces on motor shafts and bearings, and adapting machine design and driving elements to motor type.
Explains shaft load diagrams and factors influencing maximum allowed radial force (Fradial_max).
The maximum allowed radial force Fradial_max depends on shaft break load, point of application of force, and shaft design.
The allowed radial force Fradial depends on arithmetic mean speed, point of application of force, and bearing service life.
The maximum allowed axial force Faxial is specified in the technical data.
Explains how to calculate average speed for processing cycles with different speeds and discusses bearing service life.
States the nominal service life of bearings (L10h > 30,000 h) if permissible forces are not exceeded, and when bearings should be replaced.
Explains how bearing service life is reduced by exceeding allowed radial force and provides a formula for calculation.
Details holding brake control, supply, safety requirements, and notes on installation.
Explains that integrated holding brakes are supplied from control voltage UN3 and switched via firmware or SERCOS commands.
Provides safety requirements for holding brakes, emphasizing use only in standstill and for brake tests, not as a service brake.
Provides general information and instructions for mechanically attaching driving elements like gearboxes, couplings, and pinions.
Provides general information and instructions for mechanically attaching driving elements like gearboxes, couplings, and pinions.
Advises avoiding redundant bearings when attaching driving elements due to potential additional forces and reduced service life.
Discusses adapting machine design to motor type for gearbox attachment, considering thermal connection and heat dissipation.
Advises adapting machine design to motor type for coupling attachment to avoid excessive load on shaft and bearing.
Explains how thermal effects can cause output shaft offset, potentially leading to shifts in axis position or increased axial force/backlash.
Lists standard and optional accessories supplied with KCU02, KSM02/KMS02, KMS03, KMV03, KNK03, and KLC03.
Lists standard and optional accessories for KCU02.
Lists standard and optional accessories for KSM02/KMS02.
Lists standard and optional accessories for KMS03.
Lists standard and optional accessories for KMV03.
Lists standard and optional accessories for KNK03.
Lists standard and optional accessories for KLC03.
Provides guidance on identifying and checking delivered components by examining type plates.
Shows the arrangement and design of the KSM type plate for identification.
Shows the arrangement and design of the KSM type plate for identification.
Details the design elements of the KSM02 type plate, explaining each numbered item.
Refers to chapter 8.2.7 for explanation of system type plates for configured variants.
Shows the arrangement of the KMS02 type plate for identification.
Shows the arrangement of the KMS02 type plate for identification.
Details the design elements of the KMS02 type plate, explaining each numbered item.
Refers to chapter 8.2.7 for explanation of system type plates for configured variants.
Shows the arrangement of the KMS03 type plate for identification.
Shows the arrangement of the KMS03 type plate for identification.
Details the design elements of the KMS03 type plate, explaining each numbered item.
Refers to chapter 8.2.7 for explanation of system type plates for configured variants.
Shows the arrangement of the KMV03 type plate for identification.
Shows the arrangement of the KMV03 type plate for identification.
Details the design elements of the KMV03 type plate, explaining each numbered item.
Refers to chapter 8.2.7 for explanation of system type plates for configured variants.
Shows the arrangement of the KNK03 type plate for identification, noting a second type plate is enclosed.
Shows the arrangement of the KNK03 type plate for identification, noting a second type plate is enclosed.
Details the design elements of the KNK03 type plate, explaining each numbered item.
Shows the arrangement of the KLC03 type plate for identification, noting a second type plate is enclosed.
Shows the arrangement of the KLC03 type plate for identification, noting a second type plate is enclosed.
Details the design elements of the KLC03 type plate, explaining each numbered item.
Explains system type plates for configured variants, showing an example for KMS03 component.
Shows the arrangement and design of type plates and UL performance data plates for KCU02.
Shows the arrangement and design of type plates and UL performance data plates for KCU02.
Details the design elements of the KCU02 type plate, explaining each numbered item.
Illustrates the design of the UL performance data plate for KCU02, showing the layout of information.
Introduction to mounting and installation procedures, covering important safety notes.
Provides critical safety warnings regarding live parts, heavy loads, and proper handling during installation.
Specifies requirements for technical staff performing installation, maintenance, and operational activities.
Warns about improper handling causing injuries or warranty invalidation and provides guidelines for safe handling and transport.
Provides an overview of the drive system's available connection points and standardization of electrical connections.
Lists the standardized electrical connections for KSM/KMS drives, including power, I/O, safety, and communication interfaces.
Specifies the required properties for cold plates used in mounting configurations.
Details mounting procedures for KSM motors, including preparations, easy servicing aspects, and notes on mounting.
Outlines preparatory steps for mounting KSM, including tools, component checks, dimensional suitability, cleanliness, and environment.
Outlines preparatory steps for mounting KSM, including tools, component checks, dimensional suitability, cleanliness, and environment.
Provides guidance for easy servicing and notes on mounting KSM motors.
Provides guidance for easy servicing after mounting KSM, ensuring accessibility of connection points, switches, and LEDs.
Offers notes on mounting KSM, advising to avoid jamming, damage, and to check connection stability.
Details mechanical interfaces for KSM, focusing on flange mounting and screw specifications.
Describes flange mounting for KSM drives, providing recommended screws, tightening torques, and minimum strength.
Offers practical tips for installation and mounting, including warnings about high voltage and hybrid cable handling.
Details mounting procedures for KMS motors, including preparations, notes on mounting, and cold plate requirements.
Outlines preparatory steps for mounting KMS, including tools, component checks, dimensional suitability, cleanliness, and environment.
Outlines preparatory steps for mounting KMS, including tools, component checks, dimensional suitability, cleanliness, and environment.
Provides guidance for servicing and mounting KMS, including connection points, address selectors, LEDs, grounding, cooling types, and mounting screws.
Offers notes on mounting KMS, advising on servicing accessibility, conductive surfaces, cooling types, mounting holes, and screws.
Specifies cold plate requirements for KMS devices with 'B' cooling type.
Details mounting aspects for KCU02, including mounting depths and touch guard.
Explains how to adjust mounting depths for KCU when connecting to HMV01 or HCS03 using HAS03.1-002 adapter.
Explains how to adjust mounting depths for KCU when connecting to HMV01 or HCS03 using HAS03.1-002 adapter.
Provides warnings and guidelines for mounting and using the touch guard on the KCU02, emphasizing safety and proper handling.
Details which cutouts (A, B, C) may be removed from the touch guard based on DC bus and control voltage connection methods.
Provides the connection diagram for KCU02, illustrating shield connection, module bus, safety technology, E-Stop, status messages, control voltage, and DC bus connections.
Details mounting procedures for KNK03, KMV03, KLC03, covering arrangement and mounting notes.
Instructs to mount the KMV supply unit left of the KNK mains filter for easier access to connection points.
Provides mounting guidance for KNK03, KMV03, KLC03, covering servicing accessibility, grounding, cooling types, mounting holes, and screws.
Offers notes on mounting KNK03, KMV03, KLC03, advising on servicing accessibility, grounding, cooling types, mounting holes, and screws.
Specifies cold plate requirements for KMV03 devices with 'B' cooling type, referring to chapter 9.1.3.
Provides general information and warnings regarding electrical connections, emphasizing safety precautions.
Provides general information on electrical connections, emphasizing safety precautions when working with live parts.
Provides notes on electrical connections, including warnings about interrupting live lines and risk of short circuits from liquids.
Shows the overall connection diagram for KSM/KMS and KMV/KNK, illustrating hybrid cable routing and termination.
Shows the overall connection diagram for KSM/KMS and KMV/KNK, illustrating hybrid cable routing and termination.
Illustrates the IndraDrive Mi drive system with an HMV01 supply unit, detailing components and their connections.
Illustrates the IndraDrive Mi drive system with an HCS02 supply unit, detailing components and their connections.
Illustrates the IndraDrive Mi drive system with an HCS03 supply unit, detailing components and their connections.
Illustrates the IndraDrive Mi drive system with an HMV02 supply unit, detailing components and their connections.
Illustrates the IndraDrive Mi drive system with an HCS01.1E-W0054 supply unit, detailing components and their connections.
Illustrates the IndraDrive Mi drive system with a KMV03 supply unit, detailing components and their connections.
Illustrates parallel drive line configurations with KCU, HMV, and KSM components, showing connection points.
Specifies the RKB0054 cable for electrical connection of the fan for 'W' cooling type devices.
Provides an overview of available accessories for KCU, KSM, KMS, and HAS components.
Describes the HAS01 basic accessory for KCU connection box, detailing its contents and purpose.
Describes the HAS01 basic accessory for KCU connection box, detailing its contents and purpose.
Explains the use of HAS02 accessory for proper shield connection of hybrid cables to KCU drive connection box.
Explains the use of HAS02 accessory for proper shield connection of hybrid cables to KCU drive connection box.
Describes the HAS03 control cabinet adapter used to connect KCU to HMV01 or HCS03 devices, compensating mounting depth differences.
Details the HAS05.1-018 dummy plate for KMS03 encoder connection, listing its parts.
Describes the HAS05.1-019 accessory for KNK03 mains voltage connection, listing its parts.
Details the HAS05.1-020 accessory for KMV03 control voltage connection, listing its parts.
Describes the HAS05.1-021 hybrid joint, used to connect two devices mounted side by side.
Details the HAS05.1-021-NNN-NN hybrid joint, specifying its use for devices without optional communication.
Details the HAS05.1-021-NNN-NN hybrid joint, specifying its use for devices without optional communication.
Describes the HAS05.1-021-NCN-NN hybrid joint with 42 V connection, detailing its features and benefits.
Explains the use of the HAS05.1-023 adapter to connect HCS01.1E-W0054 as a supply unit for IndraDrive Mi components.
Describes the HAS05.1-024 passive 42 V supply unit, its purpose, properties, and compatibility.
Shows a view of the HAS05.1-024 passive 42 V supply unit.
Explains the purpose of the HAS05.1-024 accessory, used to expand drive lines when power supply capacity is reached or voltage drop occurs.
Lists properties of the HAS05.1-024 supply unit, including transmission capabilities, galvanic isolation, current, and protection.
Provides dimensional drawings (Fig. 10-15) for HAS05.1-024, showing mounting clearance and drilling pattern.
Details the X37 connection for HAS05.1-024, including view, connection, signal name, function, and cable specifications.
Refers to chapter 6.3.3 for details on X103.1, X103.2 hybrid cable connection points.
Describes the HAS10 accessory for mechanical mounting parts, detailing its type code structure.
Details the HAS10 mechanical mounting parts type code, covering product, series, design, device assignment, other properties, and other design.
Explains the use of HAS10 accessories for fixing hybrid cables at devices, with restrictions on vertical cable outgoing direction.
Explains the use of HAS10 accessories for fixing hybrid cables at devices, with restrictions on vertical cable outgoing direction.
Details the HAS10.1-001-001-NN accessory, consisting of a fixing clip with screw for vibration resistance.
Describes the HAS10.1-001-002-NN accessory, including fixing clip, RKB0043 cable, and cable tie.
Lists components of the HAS10.1-001-002-NN accessory as per product insert.
Lists components of the HAS10.1-001-002-NN accessory as per product insert.
Details the RKB0021 Multi-Ethernet cable, including length options, order codes, material number, and interconnection diagram.
Describes the RKB0013 Multi-Ethernet cable for connecting KCU to neighboring devices, including length, order code, material number, and interconnection diagram.
Details the RKB0033 cable for safety technology, its assignment for forming safety zones, and ordering information.
Describes the RKB0043 communication cable, its assignment for unused communication output and terminal connectors, and interconnection diagram.
Details the RKB0044 communication cable for connecting KCU to other nodes or control units, including length, order code, material number, and interconnection diagram.
Specifies the RKB0054 cable for electrical connection of the fan for 'W' cooling type devices.
Details the RKS0010 interface cable for connecting digital I/Os to X37 or X38, including length, order code, material number, and interconnection diagram.
Describes the RBS0023 connector for safety zone nodes, detailing its function, pin assignment, properties, and jumper configurations.
Details the RLS0725 connector for KMS03 motor power cables, listing applicable motor types and cable specifications.
Describes the RGS0725 connector for KMS03 encoder cables, listing applicable motor types and cable specifications.
Details the RHS0725 connector for KMS03 hybrid motor cables, listing applicable motor types and cable specifications.
Describes the RH2-030DB hybrid motor cable for KMS02 - MS2N connection, listing applicable motor types and cable specifications.
Explains the use of a metallic flange for RKH09xx hybrid cables with circular connectors to allow pluggable connections.
Describes the netSWITCH sercos III accessory for connecting sercos III networks to Ethernet, and its use in drive system engineering.
Provides general information, preparation steps, and procedure for commissioning the drive system.
Provides general information and warnings about commissioning, emphasizing safety instructions.
Lists preparation steps for commissioning, including having documentation ready, checking products, connections, and activating safety devices.
Outlines the procedure for commissioning the drive system according to product documentation and firmware description.
Provides notes on operation, including warnings about lethal electric shock from live parts and the KCU02 touch guard.
Details diagnostic functions for KMV and KCU02, explaining LED indicators and their significance.
Explains the KMV diagnostic display using LED H14, detailing its color/flashing patterns and corresponding significance/measures.
Explains the KMV diagnostic display using LED H14, detailing its color/flashing patterns and corresponding significance/measures.
Describes the KCU02 diagnostic display, explaining the significance and measures for each LED (H49, H52.1-H54).
Explains the KSM/KMS diagnostic display using LED H14, detailing its color/flashing patterns and corresponding significance/measures.
Explains the KSM/KMS diagnostic display using LED H14, detailing its color/flashing patterns and corresponding significance/measures.
Refers to a table for diagnostic display with MPx-17/18.
Refers to table 11-2 for LED displays of diagnostic information.
Mentions the use of diagnostic parameters like S-0-0095, S-0-0390, P-0-0009 for troubleshooting.
Describes firmware functions like easy startup mode, analog outputs, oscilloscope, patch, monitoring, and logbook functions.
Explains the easy startup mode for initial commissioning using Rexroth IndraWorks D software, detailing preset digital inputs.
Provides guidance on service functions and troubleshooting procedures, including general information and specific actions.
Gives general information on service and troubleshooting, emphasizing safety precautions when working with live parts.
Provides step-by-step instructions for replacing fuses F4 and F5, including safety warnings and fuse specifications.
Details procedures for deactivating and dismounting the drive, including safety warnings and steps for removal.
Outlines steps for deactivating motors for malfunction, maintenance, or to proceed safely.
Details steps for dismounting motors and supply lines, including safety warnings for moving parts and hot surfaces.
Provides a step-by-step guide for replacing defective components, emphasizing safety and proper procedure.
Explains the "Release holding brake" service function via X141 interface, detailing voltage requirements and signal connections.
Explains the "Release holding brake" service function via X141 interface, detailing voltage requirements and signal connections.
Recommends saving and archiving drive parameters during initial commissioning for servicing purposes.
Refers to the Functional Description of firmware for information on firmware replacement.
Explains how to replace the programming module located under the cover, containing firmware and parameters.
Provides guidance on maintenance of the motor component and the electronic system of the drive.
Covers general information, cleaning, bearings, and connection cables maintenance for motors.
Discusses motor operation, preventive maintenance, and observations regarding unfavorable conditions.
Advises on cleaning motors to prevent adverse effects from dirt, dust, or shavings, recommending regular intervals.
States the nominal service life of bearings and when they should be replaced, recommending Rexroth for replacement.
Advises checking connection cables and flexible cable tracks for damage and replacing them if necessary, warning against provisional repairs.
Covers maintenance of the electronic system (power and control sections), noting wear-free operation under given conditions but potential limitations due to unfavorable conditions.
Mentions the use of diagnostic parameters like S-0-0095, S-0-0390, P-0-0009 for troubleshooting.
Describes firmware functions like easy startup mode, analog outputs, oscilloscope, patch, monitoring, and logbook functions.
Provides data for digital inputs, including allowed input voltage, current consumption, sampling frequency, delay time, pulse width, and measuring accuracy.
Details digital inputs type A (standard), including data, units, min/max values, and notes on optional I/O extension.
Details digital inputs type A (standard), including data, units, min/max values, and notes on optional I/O extension.
Details digital inputs for safety technology L options, including data, units, min/max values, and current consumption notes.
Details digital inputs for safety technology L options, including data, units, min/max values, and current consumption notes.
Details digital inputs for safety technology S options, including data, units, min/max values, and time behavior.
Details digital inputs for safety technology S options, including data, units, min/max values, and time behavior.
Describes time behavior parameters like test pulse width, percentage of high time, and phase shift between test pulses.
Provides data for digital outputs compatible with digital inputs of types 1, 2, and 3 (IEC 61131).
Details digital outputs for safety technology L options, including supply voltage, current consumption, output voltage, and energy content.
Details digital outputs for safety technology L options, including supply voltage, current consumption, output voltage, and energy content.
Provides data for digital outputs (safety technology S options), including output voltage, current, energy content, capacitive load, short circuit/overload protection, and block diagram.
Provides data for digital outputs (safety technology S options), including output voltage, current, energy content, capacitive load, short circuit/overload protection, and block diagram.
Describes the two-piece connection cover, highlighting advantages for plugging, removing connectors, and accessing connection points.
Provides guidance on sizing mains filters for drive systems, noting that data is not binding and criteria like voltage, current, frequency, and EMC limit values are relevant.
Explains that IndraDrive M (HMS, HMD) or IndraDrive C/Cs (HCS) components are operated with IndraDrive Mi (KCU, KSM, KMS) components.
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