EasyManua.ls Logo

Bosch Rexroth IndraDrive CsDrive System with HCS01 User Manual

Bosch Rexroth IndraDrive CsDrive System with HCS01
344 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Rexroth IndraDrive Cs
Drive Systems with HCS01
Project Planning Manual
R911322210
Edition 05

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Bosch Rexroth IndraDrive CsDrive System with HCS01 and is the answer not in the manual?

Bosch Rexroth IndraDrive CsDrive System with HCS01 Specifications

General IconGeneral
BrandBosch
ModelRexroth IndraDrive CsDrive System with HCS01
CategoryDC Drives
LanguageEnglish

Summary

1 System presentation

1.1 Rexroth IndraDrive Cs range

Details the range of Rexroth IndraDrive Cs products, including overview, applications, and features.

1.2 System configuration

Explains the system configuration, including structure, components, and documentation details.

2 Important directions for use

2.1 Appropriate use

Defines the intended applications and operational scope for Rexroth Drive controllers.

2.2 Inappropriate use

Defines inappropriate use of Drive controllers and highlights potential consequences.

3 Safety instructions for electric drives and controls

3.1 Definitions of terms

Provides definitions for key terms used in the safety instructions and documentation.

3.2 General information

Outlines essential requirements for safe operation, including qualified personnel and correct installation.

3.3 Instructions with regard to specific dangers

Details specific hazards and safety measures for electrical contact, dangerous movements, and other risks.

3.4 Explanation of signal words and the Safety alert symbol

Explains the meaning of signal words (DANGER, WARNING, CAUTION, NOTICE) and the safety alert symbol.

4 Combining the individual components

4.1 Documentations

Refers to the chapter 'Documentations' on page 25 for further information.

4.2 Brief description of individual components

Provides a brief description and block diagram of the HCS01 converter.

4.3 Configuring the drive system

Explains how to select the appropriate converter based on mains type, voltage, and supply.

4.3.2 Functional equipment

Compares functional equipment of HCS01 converters across ECONOMY, BASIC, and ADVANCED versions.

4.3.3 Firmware

Lists firmware types for HCS01 devices and explains firmware type designation structure.

4.3.4 Motors

Details IndraDyn motor combinations with HCS01 and requirements for third-party motors.

4.4 Installation conditions

Specifies ambient and operating conditions required for installation and operation.

4.4.2 Control cabinet design and cooling

Provides guidelines for control cabinet design and cooling for optimal performance.

4.4.3 UL ratings

Lists UL ratings and applicable standards for CSA/UL applications.

4.4.4 Compatibility with foreign matters

Discusses potential interactions between controls and external materials like lubricants.

4.5 Mechanical project planning

Covers mechanical project planning, including drive controller dimensional drawings.

4.6 Electrical project planning

Details electrical project planning, including overall connection diagrams and control voltage.

4.6.3 Mains connection

Covers mains connection, including RCDs, leakage currents, mains types, and filters.

4.6.4 DC bus coupling

Explains DC bus coupling requirements, central supply, and implementing the connection.

4.7 Acceptance tests and approvals

Confirms compliance with standards and provides information on UL and C-UL listings.

5 Condition as supplied, identification, transport and storage

5.1 Condition as supplied

Details factory testing procedures and provides warnings for customer-side testing.

5.2 Identification

Explains type plate arrangement and design for identification purposes.

5.2.2 Scope of supply

Lists the standard scope of supply for HCS01 controllers and accessories to be ordered separately.

6 Mounting and installation

6.1 Mounting HCS01 Devices in the Control Cabinet

Details options for mounting HCS01 devices in control cabinets, including clearance and safety notes.

6.2 Electrical connection

Covers electrical connections, including overall diagrams and specific connection points.

6.2.5 EMC measures for design and installation

Provides rules and measures for EMC-compliant design and installation of drive systems.

6.2.3 On-board connection points

Details on-board connection points, including grounding, mains, motor, and digital/analog I/O.

7 Technical data of the components

7.1 Control section

Provides technical data for the control section, covering encoder evaluation and communication interfaces.

7.1.2 EM - encoder emulation

Details technical data for encoder emulation, including cables, electrical data, and signal formats.

7.1.3 ET - Multi-Ethernet

Explains display elements (LEDs) for Multi-Ethernet communication ports.

7.1.4 PB - PROFIBUS

Provides signal specifications for PROFIBUS communication, including repeater supply.

7.1.5 CN - CANopen

Details CANopen display elements, main features, and bus lengths depending on bit rates.

7.1.6 Sx - Safe Motion, Safe Motion Bus

Explains display elements and LED status for Safe Motion and Safe Motion Bus.

7.1.7 Digital inputs/outputs

Provides technical data for digital inputs and outputs, including standard, probe, and safety options.

7.1.8 Analog Voltage Input

Details technical data for analog voltage inputs, including voltage ranges and input resistance.

7.1.9 Analog current input

Provides electrical data for analog current inputs, including measuring ranges and resolution.

7.1.10 Analog Output

Details technical data for analog outputs, including voltage, load, and precision.

7.1.11 Relay contacts

Provides technical data for relay contacts, including carrying capacity and switching cycles.

7.2 Control panel

Describes the standard HAP01.1N and ADVANCED HAP01.1A control panels.

7.3 Power section

Details power section data, including control voltage, mains voltage, DC bus, braking resistors, and inverter.

8 Cables, accessories, additional components

8.1 Overview

Provides an overview of cables, accessories, and additional components available.

8.2 Accessories

Lists mounting accessories, DC bus connectors, battery boxes, and other accessories.

8.2.1 Mounting and connection accessories (HAS09)

Details the contents of the HAS09 accessory kit for mounting and connection.

8.2.2 DC Bus Connector (RLS0778/K06)

Describes the DC bus connector for connecting multiple HCS01 controllers or to a capacitor unit.

8.2.3 Battery box SUP-E01-MSM-BATTERYBOX

Details the battery box accessory for MSM motors, its scope of delivery, components, and mounting.

8.2.6 Encoder cable for MSM motors with absolute value encoder M0 (RKG0041)

Explains the use and connection of the RKG0041 encoder cable for MSM motors with absolute value encoder M0.

8.2.8 Encoder cable for MSM motors with absolute value encoder M5 (RKG0065)

Details the use and connection of the RKG0065 encoder cable for MSM motors with absolute value encoder M5.

8.2.9 RKB0011, Multi-Ethernet Cable

Describes the RKB0011 Multi-Ethernet cable for connecting the drive system to higher-level control.

8.2.10 RKB0013, Multi-Ethernet Cable

Details the RKB0013 Multi-Ethernet cable for connecting drive connection boxes to neighboring devices.

8.2.11 Hall Sensor Adapter Box (SHL03.1-NNN-S-NNN)

Explains the use of the Hall sensor adapter box for linear MCL motors and its connection to the drive controller.

8.3 Additional components

Lists additional components such as transformers, mains filters, and DC bus capacitor units.

8.3.1 Transformers

Explains when transformers are needed and provides type code structure for autotransformers.

8.3.2 Mains Filters NFD / NFE

Explains type code structure for NFE/NFD mains filters and provides mechanical and electrical data.

8.3.3 Mains chokes

Explains the type code structure for HNL mains chokes.

8.3.4 External braking resistors HLR

Details types, data, assignment, and installation of HLR external braking resistors.

8.3.5 DC bus capacitor units HLC

Explains the type code, technical data, operation, and DC bus coupling for HLC capacitor units.

9 Environmental protection and disposal

9.1 Environmental protection

Describes production processes, hazardous substances, and product components from an environmental perspective.

9.2 Disposal

Provides information on returning products, packaging recycling, and battery disposal.

10 Service and support

Service Germany

Provides contact details for Rexroth's Competence Center in Lohr, Germany, for service queries.

Service worldwide

Advises contacting local service offices outside Germany for support and hotline numbers.

Preparing information

Lists essential information to have ready for efficient support, including malfunction details and type plate specifications.

11 Appendix

11.1 Dimensioning the line cross sections and fuses

Provides a guide for dimensioning line cross sections and fuses based on country and installation type.

11.3 Leakage Capacitances

Lists leakage capacitance values for motors and power cables.

Related product manuals