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Bosch rexroth HyDrotrAC GFt User Manual

Bosch rexroth HyDrotrAC GFt
64 pages
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Operating Instructions
RE 79094, Issue 10.2019, Replaces: 10.2014, EN
Hydrostatic drives
HYDROTRAC GFT >130 kNm
CORRECTION COPY 1 |17.10.2019 | ONLY FOR INTERNAL USE

Table of Contents

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Bosch rexroth HyDrotrAC GFt Specifications

General IconGeneral
BrandBosch
Modelrexroth HyDrotrAC GFt
CategoryDC Drives
LanguageEnglish

Summary

About this Documentation

Documentation Validity

Defines the scope and applicability of the operating instructions for the product.

Required and Supplementary Documents

Lists essential and supporting documents for product operation and maintenance.

Information Presentation

Explains the structure of information, including safety, symbols, and terminology.

Safety Instructions

Intended Use

Specifies the correct and permitted applications for the HYDROTRAC GFT planetary gearbox.

Improper Use

Details uses that are not permitted and the associated risks and liabilities.

Personnel Qualification

Outlines the necessary qualifications for personnel handling the planetary gearbox.

General Safety Guidelines

Provides overarching safety guidelines for product handling, operation, and maintenance.

Product-Specific Safety

Specific safety advice tied to product features, technology, and operations.

Personal Safety Equipment (PSA)

Lists required personal protective equipment for safe operation and handling.

Damage Prevention Information

Scope of Supply

Product Overview

Performance Description

Details the product's performance characteristics and technical specifications.

Product Description

Provides a general overview of the product's features, design, and components.

Brake System Description

Explains the integrated static multiple-disk parking brake and its function.

T Model Overview

Visual overview of the HYDROTRAC GFT, T model planetary gearbox.

K Model Overview

Visual overview of the HYDROTRAC GFT, K model planetary gearbox.

Product Identification

How to identify the product using its name plate and serial number.

Transport and Storage

Transporting the Gearbox

Guidelines for safe lifting, handling, and transporting the planetary gearbox.

Storing the Gearbox

Procedures and conditions for proper storage to maintain product integrity.

Preservation

Explains the preservation methods for protecting the gearbox during storage.

Maximum Storage Periods

Specifies the maximum allowable storage duration under optimal conditions.

Assembly

Unpacking

Step-by-step instructions for safely unpacking the planetary gearbox.

Installation Conditions

Specifies the environmental and site requirements for correct installation.

Installation Position

Details the approved and recommended mounting positions for the gearbox.

Required Tools

Lists the necessary tools for assembly, noting standard tools are sufficient.

Assembling the Gearbox

Comprehensive steps for assembling the HYDROTRAC GFT planetary gearbox.

Preparing for Assembly

Steps to prepare for the main gearbox assembly process.

Installing Gearbox with Axial-Piston Motor

Guide for installing the gearbox with its pre-mounted axial-piston motor.

Connecting Motor to Hydraulic System

Instructions for connecting the axial-piston motor to the hydraulic system.

Installing Gearbox without Motor

Steps for installing the gearbox when the motor is supplied separately.

Connecting Parking Brake

Procedures for connecting the integrated static multiple-disk parking brake.

Flushing Cycle Procedure

Explains the process for flushing the gearbox system before operation.

Assembling Mounting Parts

Instructions for attaching any additional mounting components to the gearbox.

Connecting Lubrication/Cooling

How to connect external lubrication or oil cooling systems.

Completing Assembly

Final steps to complete the gearbox assembly and secure connections.

Commissioning

Initial Commissioning

Steps and prerequisites for the first startup and operation of the gearbox.

Motor Connection Commissioning

Commissioning procedures related to the axial-piston motor connection.

Before Filling Lubricating Oil

Important safety and preparation considerations before adding lubricating oil.

Filling Lubricating Oil

Detailed steps for filling the gearbox with the correct lubricating oil.

Filling Oil via Filler Opening

Specific procedure for filling oil through the designated filler opening.

Completing Commissioning & Run-in

Finalizing commissioning and managing the initial run-in phase.

Recommissioning After Standstill

Procedures for restarting the gearbox after a period of inactivity.

Operation

Servicing and Repair

Cleaning and Care

Guidelines for maintaining the cleanliness of the planetary gearbox.

Inspections

Procedures for visual, acoustic, and connection checks of the gearbox.

Maintenance Schedule

A schedule outlining required maintenance tasks and intervals.

Maintenance

General information and recommendations for gearbox maintenance.

Approved Lubricating Oils

Lists the approved types of lubricating oils for the gearbox.

Changing Lubricating Oil

Detailed procedure for draining and refilling the gearbox with oil.

Maintaining Parking Brake

Maintenance information for the integrated static multiple-disk parking brake.

Repair

Information on obtaining repair services for the planetary gearbox.

Repairing Parking Brake

Specific procedures and warnings for repairing the parking brake.

Spare Parts

Guidance on ordering and using genuine spare parts for the gearbox.

Decommissioning

Disassembly and Replacement

Required Tools

Lists the tools needed for disassembly, noting standard tools are sufficient.

Preparing for Disassembly

Safety precautions and preparation steps before disassembling the gearbox.

Disassembling Gearbox from Frame

Step-by-step guide to detach the planetary gearbox from its machine frame.

Draining Lubricating Oil - T Model

Procedure for draining lubricating oil from the T model gearbox.

Draining Lubricating Oil - K Model

Procedure for draining lubricating oil from the K model gearbox.

Preparing Gearbox for Storage Reuse

Steps to prepare the gearbox for future storage or reuse.

Disposal

Environmental Protection

Guidelines for environmentally sound disposal of the gearbox and its components.

Extension and Conversion

Troubleshooting and Fault Correction

Troubleshooting Procedure

A systematic approach to identifying and resolving malfunctions.

Technical Data

Appendix

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