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Bosch rexroth KCU02.2N-ET-ET*-025-NN-N-NN-NW User Manual

Bosch rexroth KCU02.2N-ET-ET*-025-NN-N-NN-NW
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IndraDrive Mi
Drive Systems with
KCU02, KSM02, KMS02/03, KMV03, KNK03, KLC03
Project Planning Manual
R911335703
Edition 04

Table of Contents

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Bosch rexroth KCU02.2N-ET-ET*-025-NN-N-NN-NW Specifications

General IconGeneral
Device CategoryDC Drives
ModelKCU02.2N-ET-ET*-025-NN-N-NN-NW
Output current25 A
Protection classIP20
Communication interfaceEthernet
Ambient temperature range0°C to +40°C

Summary

System Presentation

Introduction to IndraDrive Mi

Overview and key features of the IndraDrive Mi system.

IndraDrive Mi Drive System Components

Details on the individual components of the IndraDrive Mi drive system.

Type Code Structure

Explanation of the structure and meaning of product type codes.

Documentation Overview

Information on related documentation and feedback.

Important Directions for Use

Intended Use and Application Areas

Defines the correct and intended use of the drive controllers.

Unintended Use Scenarios

Details on actions that constitute unintended use of the product.

Safety Instructions for Electric Drives and Controls

General Safety Information and Practices

Key safety practices, definitions, and general handling guidelines.

Instructions for Specific Dangers

Guidance on mitigating specific hazards like electrical contact and dangerous movements.

Safety Signal Words and Symbols

Understanding safety indicators and hazard severity levels.

General Data and Specifications

Acceptance Tests and Approvals

Information on CE and UL certifications and applied standards.

Transport and Storage Conditions

Guidelines for transporting and storing components to prevent damage.

Installation Conditions and Requirements

Details on ambient, operating, and mounting conditions for proper installation.

Voltage and Insulation Resistance Testing

Information on electrical testing procedures and standards.

Control Voltage (24V Supply) Specifications

Technical data for the 24V supply and its voltage characteristics.

Technical Data of Components

KSM02 Motor-Integrated Servo Drive Technical Data

Detailed technical specifications for the KSM02 servo drive.

KMS02 Near Motor Servo Drive Technical Data

Detailed technical specifications for the KMS02 servo drive.

KCU02 Drive Connection Box Technical Data

Technical data for the KCU02 drive connection box.

KMV03 Supply Unit Technical Data

Technical specifications for the KMV03 supply unit.

KLC03 DC Bus Capacitor Unit Technical Data

Technical data for the KLC03 DC bus capacitor unit.

KNK03 Mains Filter Technical Data

Technical specifications for the KNK03 mains filter.

KMS03 Near Motor Servo Drive Technical Data

Detailed technical specifications for the KMS03 servo drive.

RKH Hybrid Cable Technical Data

Technical data for RKH hybrid cables, including selection guides.

Connection Points

System Connection Points and Grounding

Details on system grounding and connection points.

KCU02 Connection Points and Interfaces

Overview of all connection points and interfaces on the KCU02.

KSM02 Connection Points Details

Detailed information on all connection points for the KSM02.

KMS02 Connection Points Details

Detailed information on all connection points for the KMS02.

KMS03 Connection Points Details

Detailed information on all connection points for the KMS03.

KMV03 Connection Points and Interfaces

Overview of all connection points and interfaces on the KMV03.

KNK03 Connection Points Details

Detailed information on all connection points for the KNK03.

KLC03 Connection Points Details

Detailed information on all connection points for the KLC03.

Notes on Project Planning

Combining Components and Power Supply

Guidelines for combining components and selecting power supplies.

Sizing Mains Filters and Hybrid Cable Length

Guidance on sizing mains filters and determining hybrid cable lengths.

Electrical and Mechanical Project Planning

Notes on electrical configurations, address selection, and mechanical mounting.

Holding Brakes and Driving Elements Attachment

Information on holding brake usage and mechanical attachment of drive elements.

Identification of Components

Scope of Supply for Components

Lists standard and optional components supplied for KCU, KSM/KMS, KMS03, KMV03, KNK03, KLC03.

Identifying and Checking Delivered Components

Guidance on identifying components via type plates and checking delivery.

Mounting and Installation

General Mounting and Installation Notes

Important safety and handling notes for mounting and installation.

System Overview and Connection Points

Overview of the drive system and available connection points.

KSM Mounting Procedures

Detailed steps and tips for mounting KSM components.

KCU02 Mounting and Connection Details

Information on mounting depths, touch guards, and connection diagrams for KCU02.

KNK03, KMV03, KLC03 Mounting Instructions

Specific mounting and arrangement instructions for KNK03, KMV03, KLC03.

Electrical Connection Guidelines

General guidelines and notes for electrical connections.

Accessories for IndraDrive Mi

Overview of Available Accessories

List and brief description of available accessories.

HAS01 Basic Accessory Details

Information on the HAS01 basic accessory for KCU connection box.

HAS02 Shield Connection for Hybrid Cables

Instructions for connecting the shield of hybrid cables using HAS02.

HAS03 Control Cabinet Adapter

Details on the HAS03 adapter for HMV/HCS devices.

HAS05 Accessories for Specific Components

Details on HAS05 accessories for KMS03, KNK03, KMV03, HCS01.

Hybrid Joint and Connection Options

Information on HAS05.1-021 hybrid joints and connection types.

Cables for System Connectivity

Details on RKB Ethernet and RKB hybrid cables.

Accessories for Safety Technology and Connectivity

Accessories for safety technology (RKB0033) and connectors (RBS0023).

Motor Power and Encoder Cable Connectors

Information on motor power and encoder cable connectors (RLS0725, RGS0725).

Hybrid Motor Cables and Flanges

Details on hybrid motor cables (RH2-030DB) and metallic flanges.

netSWITCH sercos III for Network Integration

Information on the netSWITCH sercos III accessory for Ethernet integration.

Commissioning, Operation, Diagnostics, and Maintenance

Notes on Commissioning Procedures

Key steps and safety instructions for commissioning the drive system.

Notes on System Operation

Guidelines for safe and proper operation of the drive system.

Diagnostic Functions and LED Indicators

Information on diagnostic displays and LED status indicators for troubleshooting.

Service Functions and Troubleshooting

Procedures for maintenance, deactivation, dismounting, and component replacement.

Maintenance of Drive System Components

Maintenance guidelines for motor components and electronic systems.

Environmental Protection and Disposal Guidelines

Information on environmental protection measures and product disposal.

Service and Support Information

Contact Information for Service and Support

Details on how to contact Rexroth for service and support queries.

Appendix

Digital Inputs Data

Technical data for digital inputs, including standard and safety technology options.

Digital Outputs Data

Technical data for digital outputs, including safety technology options.

Two-piece Connection Cover Information

Details on the two-piece connection cover for improved handling.

Mains Filter Sizing Guidelines

Guidance on selecting and sizing mains filters for drive systems.

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