Bowflex Max Total 16/40 User Manual

1
8027711.071522.B
8027706.071522.B
Service Manual
Table of Contents
Nautilus, Inc., (800) 605-3369, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2020 Nautilus, Inc.
| Bowflex, the B logo, and Max Total are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. | The Bluetooth® word mark and
logos are registered trademarks owned by Bluetooth SIG, Inc., and any use of such marks by Nautilus, Inc. is under license. |
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
Bowflex
™
Max Total
™
16/40
Service Manual
™
™
Section Code Section Page Number
1 Important Safety Instructions 2
1 Safety Warning Labels and Serial Number 3
 1  Specications      4
1 Moving / Leveling the Machine 5
1 Bluetooth
®
Heart Rate Armband 6
1 Maintenance 8
1 Maintenance Parts Exploded View 9
1 Troubleshooting - Sections 11
1 No Power / Display Will Not Turn On 12
1 Machine Goes to Sleep While in Use 13
 1   ResistanceDoesNotRespond    14
1 Machine Seized Up 15
1 Machine Slips During Use 16
1 Rollers and Pedals 17
1 Noises - Main 18
1 Noises - Metallic Grinding or Scraping 19
1 Noises - Rubbing / Belt 20
1 Noises - Clicking, Clunking or Knocking 21
1 Noises - Squeaking, Squealing or Chirping 22
1 Contact Heart Rate Issues 23
1 Bluetooth
®
HeartRateIssues    24
1 Upper (Drive) Pulley 25
1 Power Off and Restart the Machine 26
1 Replacement Procedure Skill Level 27
  Mechanical/ModicationProcedures
2 Adjust the Brake Assembly 28
3 Adjust the Leg Assembly Alignment 33
 4  ModifytheResistanceKnobCable    36
Part Replacement
 5  ReplacetheBrakeAssembly     40
 6  ReplacetheConsoleAssembly     46
 7  ReplacetheConsoleRearPanel     49
8 Replace the Crank Arm, Left 53
9 Replace the Crank Arm, Right 57
10 Replace the Drive Belt 62
11 Replace the Drive Pulley 67
 12  ReplacetheDrivePulleyHardware    74
13 Replace the Fan Assembly 79
 14  ReplacetheFanBelt      82
15 Replace the Fan Pulley 89
16 Replace the Frame Assembly 97
17 Replace the Handlebar Pivot Assembly 106
18 Replace the Mid Mast Cables 108
19 Replace the PCBA Board 113
20 Replace the Power Inlet 119
21 Replace the Roller Wheel Assembly 122
 22  ReplacetheServoMotor     124
23 Replace the Shrouds 129
 24  ReplacetheSpeedSensorAssembly    134
25 Replace the Static Handlebar Assembly 136
 26  ReplacetheUpperBodySensorAssembly    140
 27  ReplacetheWiringHarness,Main    148

Bowflex Max Total 16/40 Specifications

General

Brand	Bowflex
Model	Max Total 16/40
Category	Fitness Equipment
Language	English