BTECH S5 - Page 60

F 7.5.2-3 BVS S5 Start-up & Training
Rev 2 8/10/06
BVS S5 Start-up & Training
Startup _____ Service_____ Date: ____/____/____
Customer:__________________________________ Location:____________________________________
BVS M/N _______________________ BVS SERIAL # _________ SYSTEM #/ID _______________
CM-2 P/N____________, S/N______________. Installed around ______ of ______ string cables.
CM-2 P/N____________, S/N______________. Installed around ______ of ______ string cables.
CM-2 P/N____________, S/N______________. Installed around ______ of ______ string cables.
CM-2 P/N____________, S/N______________. Installed around ______ of ______ string cables.
Section A. Installation Inspection & Confirmation
1. Was there any shipping damage? YES NO
Explain: _____________________________________________________________
____________________________________________________________________
2. Was the BVS wired completely and according to instructions? YES NO
 Acceptable  Unacceptable (Was this a BTECH install?) N/A YES NO
Explain: _____________________________________________________________
____________________________________________________________________
3. Was enclosure clean and free of metal chips and filings as found? YES NO
4. Is a ground wire installed correctly (chassis ground lug to battery rack/cabinet)? YES NO
5. Are power and communications (if required) installed & active? Power YES NO
Communications YES NO
6. Is the ambient temperature installed away from sources of heat or cooling air?
Installed location _________________________________________ YES NO
7. Do the serial numbers of the current clamps & CM-2 modules match? YES NO
7B. The CT is around __________ of __________ battery cables. Multiplier is___________
8. Were the pilot cell thermistors installed correctly? Record jar #s on attached form. YES NO
9. Was wiring between the cells and the VM-24s terminated and routed correctly? YES NO
10. Were the VSL fuses installed YES NO
11. Was communications wiring between modules terminated correctly? YES NO
12. Was communications wiring damaged in any way? YES NO
13. Were the load leads (LCL) routed correctly and properly terminated? YES NO
14. Are all LCL fuses installed? Confirm the rating of the fuses matches load plate
current (fuse rating should be ~1/2 of load plate rating). YES NO
15. Confirm the voltage on the load lead terminals matches the split as designed. YES NO
Correct as required
16. Telecom systems only! Confirm that the BVS is powered according to design. YES NO
17. Are the 2 Comm. cable terminators correctly installed and green (3
rd
) wire clipped? YES NO
Section B. Operation Verification
1. After completing Section A, power can be applied to the S5 BVS and turn on both switches.
2. Confirm that the number of modules matches the configuration of the setfile. YES NO
3. Measure & record the voltage supplied to the last module ____________ OK NG
(Min acceptable is 18 VDC)
4. Using module diagnostics, confirm the number of units connected to each VM-24 YES NO
matches the module configuration. Correct module configuration as required.
5. Relearn the connections. Did the S5 learn the system configuration correctly? YES NO
If not, explain modifications that were made: ________________________________
____________________________________________________________________
6. Confirm installation of the current clamps or shunts (Polarity and # of cables) YES NO
Confirm the multiplier in the module configuration matches the physical installation
as recorded above matches the Change CM-2 module multiplier as required.
7. Is the voltage to the current clamp 5VDC (red to black) & 2.5VDC (white to black)? YES NO