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Bunn DUAL User Manual

Bunn DUAL
53 pages
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BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
www.bunnomatic.com
OPERATING & SERVICE MANUAL
DUAL
(Serial # DUAL010000 - Up)
27040.0000F 01/04 ©1996 Bunn-O-Matic Corporation
CAUTION:
WARMERS
AND
S
URFACES ARE HOT
CAUTION
DISCARD DECANTER
IF:
. C
RA
C
K
E
D
. S
C
R
A
T
C
H
E
D
. B
O
ILE
D
D
R
Y
. H
E
A
T
E
D W
H
E
N
E
M
P
TY
. U
S
ED
O
N
H
IG
H
FLAM
E
. O
R
E
X
P
O
S
E
D
E
L
E
C
T
R
IC
E
L
E
M
EN
T
S
FAILURE TO C
OMPLY RISKS INJURY
P
N
:
6
5
8
1
9
8
5
B
U
N
N
-O
-M
A
T
IC
C
OR
P
O
R
A
T
IO
N
FUNNEL CONT
ENTS
ARE HOT
!
START
ON / WARMER
SELECTOR
READY
READY
ON / WARMER
START
1
1
2
gal
1 gal
1
2
ga
l
SELECTOR
1
1
2
g
al
1 ga
l
1
2
gal
!
CAUTION
HOT WATER
GR
IN
DER
L
E
F
T
R
I
G
H
T
DISCONNECT FROM POWER SOURCE
BEFORE REMOVAL OF ANY PANEL OR
REPLACEMENT OF
ANY COMPONENT!
W
A
R
N
IN
G
!

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Bunn DUAL Specifications

General IconGeneral
BrandBunn
ModelDUAL
CategoryCoffee Maker
LanguageEnglish

Summary

Introduction and Warranty Information

Introduction to the Brewer

Details the functionality of the coffee brewer, including batch sizes and faucet.

Bunn-O-Matic Commercial Product Warranty

Outlines the warranty terms, conditions, and exclusions for Bunn-O-Matic equipment.

User Notices and Electrical Requirements

General Safety Warnings

Provides critical safety warnings for brewer operation, including hot contents and decanter integrity.

Electrical and Water Safety Precautions

Highlights essential safety rules for water tank, electrical circuits, and grounding.

Electrical Requirements for Service

Specifies voltage, amperage, and phase requirements for electrical hookup.

Installation and Setup Procedures

Electrical Hook-Up Guidelines

Steps and cautions for connecting the brewer to the electrical supply.

Plumbing Requirements and Hook-Up

Details water supply pressure, line size, and connection procedures.

Initial Setup Safety Caution

A critical safety warning to disconnect power before initial setup procedures.

Initial Setup and Operation Controls

Initial Setup Steps by Model Type

Specific initial setup instructions for electronic and electro/mechanical models.

Bypass Valve Adjustment Chart

Reference chart for mechanical bypass percentage versus needle valve turns.

Brew Volume Adjustment Procedures

Instructions for modifying and setting brew volumes, including disabling programming.

Brewer Operating Controls Overview

Description of key controls like brew selector, ON/OFF, and start switches.

Brewing and Cleaning Procedures

Coffee Brewing Steps

Step-by-step guide for brewing coffee, from selecting batch size to discarding grounds.

Cleaning Recommendations

Guidance on cleaning brewer surfaces and sprayheads, with a note for hard water areas.

Troubleshooting Common Issues

Troubleshooting Safety Warnings

Safety precautions for servicing electrical components of the brewer.

Equipment Will Not Operate Troubleshooting

Identifies causes and remedies for the brewer failing to power on.

Brew Cycle Will Not Start Troubleshooting

Diagnoses and resolves issues preventing the brew cycle from initiating.

Advanced Troubleshooting Scenarios

Brew Cycle Start Issues (Continued)

Further troubleshooting steps for brew cycles that fail to start.

Automatic Refill Malfunction

Troubleshooting guide for when the automatic refill system is not functioning.

Troubleshooting Beverage and Temperature Issues

Beverage Level Adjustment Problems

Diagnoses and resolves issues with inconsistent beverage levels.

Continuous Water Flow into Tank

Troubleshooting steps for water flowing continuously into the brewer's tank.

Water Temperature Not Reached

Identifies causes and remedies for water not reaching the optimal brewing temperature.

Troubleshooting Operational Faults

Water Temperature Issues (Continued)

Further troubleshooting for water not reaching the correct temperature.

Server Warmer Not Heating

Diagnoses and resolves issues with the server warmer's heating element.

Sprayhead and Air Vent Anomalies

Troubleshooting for spitting or unusual steaming from sprayheads or air vents.

Inconsistent Beverage Level Diagnosis

Troubleshooting steps for variations in the beverage level in the server.

Troubleshooting Beverage Volume and Output

Inconsistent Beverage Level Resolution

Steps to resolve problems with inconsistent beverage levels in the server.

Consistently High or Low Beverage Levels

Troubleshooting for beverage levels that are consistently too high or too low.

Sprayhead Dripping Issues

Diagnoses and resolves problems causing dripping from the sprayhead.

Filter Water Overflow Solutions

Troubleshooting steps when water overflows the coffee filter.

Server Beverage Overflow

Resolves issues where the beverage overflows the server.

Weak Beverage Output Troubleshooting

Identifies causes and remedies for weak beverage output.

Troubleshooting Brewer Noises and Beverage Quality

Weak Beverage Output (Continued)

Further troubleshooting steps for weak beverage output.

Unusual Brewer Noises Diagnosis

Troubleshooting steps for identifying and resolving unusual noises from the brewer.

Brewer Service Introduction and Component Access

Service Safety Warning

Emphasizes safety for qualified personnel performing inspection, testing, and repair.

Component Access for Service

Instructions on how to access internal brewer components for servicing.

Bypass Valve Service Procedures

Bypass Valve Location

Specifies the location of the bypass valves within the brewer's hood.

Bypass Valve Test Procedures

Detailed steps for testing the functionality and electrical response of the bypass valve.

Bypass Valve Removal and Replacement

Step-by-step guide for removing and installing a new bypass valve.

Brew Selector Switch Service

Brew Selector Switch Location

Identifies the location of the brew selector switches on the brewer's hood.

Brew Selector Switch Test Procedure

Instructions for testing the continuity and operation of the brew selector switch.

Brew Selector Switch Replacement

Guidelines for removing and installing a new brew selector switch assembly.

Contactor Assembly Service

Contactor Assembly Location

Specifies the location of the contactor assembly within the brewer.

Mechanical Thermostat Contactor Test

Test procedures for the contactor assembly with mechanical thermostats.

Electronic Control Contactor Test

Test procedures for the contactor assembly with electronic controls.

Contactor Assembly Removal and Replacement

Steps for removing and replacing the contactor assembly.

Control Thermostat Service

Control Thermostat Location

Identifies the location of the control thermostat on the brewer's component bracket.

Control Thermostat Test Procedure

Detailed steps for testing the control thermostat's voltage and operation.

Control Thermostat Removal and Replacement

Instructions for removing and installing a new control thermostat.

Dispense Valve Service Procedures

Dispense Valve Location

Specifies the location of the dispense valves within the brewer's hood.

Dispense Valve Test Procedures

Detailed steps for testing dispense valve voltage, continuity, and coil action.

Dispense Valve Removal and Replacement

Step-by-step guide for removing and installing a new dispense valve.

Electronic Control Assembly Service

Electronic Control Assembly Location

Identifies the location of the electronic control assembly on the brewer's bracket.

Electronic Control System Overview

General description of the electronic system controlling liquid level and temperature.

Brew Start-Lock Feature Explanation

Explanation of the brew start-lock feature, requiring water to reach temperature.

Liquid Level Control Overflow Troubleshooting

Troubleshooting guide for when the liquid level control causes overflows.

Liquid Level Control Refill Failure

Troubleshooting steps for the liquid level control system failing to refill.

Liquid Level Control Test Procedure

Detailed test procedure for the liquid level control system.

Water Temperature Control Flow Charts

Flow charts for diagnosing and resolving water temperature control issues.

Water Not Hot Enough Troubleshooting

Guide to troubleshoot why the brewer's water is not reaching the desired temperature.

Water Boiling Troubleshooting

Diagnoses and resolves issues where the brewer's water is boiling excessively.

Temperature Control Test Procedure

Detailed steps for testing the brewer's temperature control system.

Electronic Controls Removal and Replacement

Instructions for removing and installing the electronic control assembly and sensor.

Triac Assembly Removal and Replacement

Steps for removing and replacing the triac assembly, including compound application.

Grinder Selector Switch Testing

Procedure for testing the continuity and operation of the grinder selector switch.

Level Control Board and Probe Service

Level Control Board and Probe Test Procedure

Detailed test steps for the electro/mechanical level control board and probe.

Level Control Board Removal and Replacement

Instructions for removing and installing the level control board.

Limit Thermostat Service

Limit Thermostat Location and Test

Identifies limit thermostat location and provides testing procedures.

Limit Thermostat Removal and Replacement

Step-by-step guide for removing and installing the limit thermostat.

ON/OFF Switch Service

ON/OFF Switch Location and Testing

Identifies ON/OFF switch locations and provides test procedures.

ON/OFF Switch Removal and Installation

Instructions for removing and installing the ON/OFF switches.

Overflow Protection Switch Service

Overflow Protection Switch Location and Access

Locates the switch and notes access requirements for testing.

Overflow Protection Switch Test Procedure

Steps to test the overflow protection switch for continuity and float function.

Overflow Protection Switch Replacement

Instructions for removing and installing a new overflow protection switch.

Relay Service Procedures

Relay Location and Type

Describes relay locations for electro/mechanical and electronic brewers.

Electro/Mechanical Relay Test Procedures

Detailed steps for testing relays in electro/mechanical controlled brewers.

Electronic Relay Test Procedures

Steps for testing the relay in electronically controlled brewers.

Relay Removal and Replacement

Instructions for removing and installing brewer relays.

Solenoid Valve Service

Solenoid Valve Location and Testing

Identifies solenoid valve location and provides test procedures for voltage and continuity.

Solenoid Valve Removal and Replacement

Step-by-step guide for removing and installing a new solenoid valve.

Start Switches Service

Start Switches Location and Testing

Identifies start switch locations and provides test procedures for continuity.

Start Switches Removal and Replacement

Instructions for removing and installing the momentary start switches.

Tank Heater Service

Tank Heater Test Procedures (Electro/Mechanical)

Steps to test tank heaters on electro/mechanical models.

Tank Heater Test Procedures (Electronic)

Steps to test tank heaters on electronic models.

Tank Heater Removal and Replacement

Instructions for removing and replacing the tank heaters.

Timer Service (Early Models)

ECA Model Timer Operation Note

Note regarding operating temperature requirement for ECA model timers.

Early Model Timer Test Procedures

Detailed steps for testing early model timer voltage and continuity.

Early Model Timer Removal and Replacement

Instructions for removing and installing early model timers.

Timer Service (Late Models)

Late Model Timer Installation Note

Note regarding handling the timer board during installation.

Late Model Timer Test Procedures

Steps to test late model timers for voltage and operation.

Late Model Timer Removal and Replacement

Instructions for removing and installing late model timers.

Late Model Timer Setting Instructions

Guidance on setting brew volumes and disabling programming on late timers.

Modifying Brew Volumes on Late Timers

Procedure to adjust brew volumes by modifying timer settings.

Setting Brew Volumes on Late Timers

Procedure to set specific brew volumes using the late timer controls.

Programming Disable Feature for Late Timers

Instructions for enabling the feature to prevent changes to programmed brew times.

Warmer Element Service

Warmer Element Test Procedures

Steps to test warmer elements for voltage and continuity.

Warmer Element Removal and Replacement

Instructions for removing and installing warmer elements.

Schematic Wiring Diagrams

Dual Brewer Wiring Diagram (Two-Grinder Interface)

Wiring schematic for dual brewer with two-grinder interface.

Dual Brewer A & B Wiring Diagram (Two-Grinder Interface)

Wiring schematic for dual brewer A & B with two-grinder interface.

Dual Brewer ECA Wiring Diagram (Two-Grinder Interface)

Wiring schematic for dual brewer ECA with two-grinder interface.

Dual Brewer A & B ECA Wiring Diagram (Two-Grinder Interface)

Wiring schematic for dual brewer A & B ECA with two-grinder interface.

Dual Brewer Wiring Diagram (One-Grinder Interface)

Wiring schematic for dual brewer with one-grinder interface.

Dual Brewer ECA Wiring Diagram (One-Grinder Interface)

Wiring schematic for dual brewer ECA with one-grinder interface.

Dual Brewer A & B Wiring Diagram (One-Grinder Interface)

Wiring schematic for dual brewer A & B with one-grinder interface.

Dual Brewer A & B ECA Wiring Diagram (One-Grinder Interface)

Wiring schematic for dual brewer A & B ECA with one-grinder interface.

Dual Brewer Wiring Diagram with Digital Control

Wiring schematic for dual brewer with digital brewer control.

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