CONNECTING REFRIGERANT PIPING LINES  
 
18.15  REFRIGERANT LEAK CHECK 
 
After connecting the refrigerant piping lines with both outdoor and  
indoor units check the joints for refrigerant  leak by using one of the 
following methods :- 
(1) Soapy water method 
Apply soapy water or a liquid detergent on, the indoor unit 
connections or outdoor unit connections by a soft brush to check  
for refrigerant leakage of the connecting points of the piping.  
If bubbles come out, the pipes have leakage and must be 
repaired. 
(2) Refrigerant leak electronic detector method. 
Avoid disconnecting refrigerant piping connections  
after they have been tightened to avoid refrigerant leaks. 
 
18.16 INSULATING REFRIGERANT PIPING LINES 
x To conserve energy and prevent wet floors due to condensation, the 
suction and liquid piping lines must be well insulated with a proper 
insulation material. 
x
The thickness of the insulation should be a minimum of 12.7 mm. 
x
Tape and suspend the refrigerant piping lines as shown. 
Do not allow tube metal – to – metal contact 
x
Care must also be taken to isolate the refrigerant piping lines to 
minimize sound transmission from the system to the structure. 
x
The insulation you select must have good insulation characteristic, 
be easy to use, resist age and not easily absorb moisture. 
x
Finally wrap the pipes and pipes joints with insulation and tighten 
this with tape without exerting too much pressure on the insulation.
 
 
CAUTION: 
x  After a pipe has been insulated, never try to bend it into  
a narrow curve, as this way will cause the pipe to break 
or crack. 
x  Repair and cover any possible cracks in the insulation 
x  Avoid dripping due to insufficient insulation of piping. 
 
 
 
Tubing Hanger 
 
18.17 RELEASING REFRIGERANT CHARGE ON TO THE SYSTEM.  
x   Open both the suction and liquid valves by removing the plunger cap and with a hex wrench 
back out counter-clockwise until valve stem just touches the chamfered retaining wall. 
Replace plunger cap finger tight, then tighten an additional 1/12 turn (1/2 hex flat). Cap must 
be replaced to prevent leaks. 
 
 WARNING :- 
Never attempt to repair any brazed connections while the system is under pressure.  
Personal injury could result. 
Check-point of outdoor unit 
Check-point of indoor unit 
Sheet Metal Hanger 
Insulated Vapor Line