PG96MSA: Installation, Start-up, Operating and Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
19
A10491
Fig. 25 – Installation on Combustible Flooring
FILTER ARRANGEMENT
The furnace may be used with an optional external media filter cabinet.
The  optional  media filter cabinet  uses  either a  standard  1-in. (25  mm)
filter  or  4-in.  (102  mm)  wide  media  filter  which  can  be  purchased
separately. A field  supplied  accessory  air  cleaner  may also  be  used  in
place of the media cabinet. 
The  optional  media  cabinet  is  sized for  bottom return  applications  for
use in upflow, downflow and horizontal applications. A 16-in. (406 mm)
media cabinet may be used with the 14-3/16-in. (360 mm) furnace and
includes block-off plates
Refer to  the instructions  supplied with  Media  Cabinet or accessory air
filter for assembly and other details.
Filter and Return Duct Sizing
Pressure drop must be taken into account when sizing filters, filter racks,
IAQ  devices,  and  associated  system  ductwork.  See  Table 7  for  a
comparison of Pressure Drop (initial/clean resistance to airflow) versus
Airflow  for  a  variety  of  filter  media  types  and  sizes.  These  are
representative numbers. Consult the filter or IAQ device manufacturers’
specification sheet for performance data for a particular filter media or
IAQ device.
Design the filter and associated ductwork for the best match of pressure
drop versus filter size. Best practice usually chooses filter systems with
pressure drops under 0.2 in. w.c. (50 Pa), with the best blower electrical
efficiency and system airflow performance occurring with filter pressure
drops under 0.1 in. w.c. (25 Pa). 
Due  to  the  relatively  high  pressure  drops  of  1-in.  (25  mm)  thick
after-market filter media, it is recommended that the filtration system be
designed for at least 2-in. (51 mm) thick media. 
TIP FROM CONTRACTORS: Install a media cabinet capable of 
incorporating a 4-in. (102 mm) thick media filter. This allows room for 
future upgrades to other IAQ devices.
Provide duct transitions, as required, to smoothly transition airflow from
the return duct system to the filter (or IAQ device) to the furnace when
the  dimensions  of  the  ductwork  or  furnace  return  air  opening  do  not
match the required filter or IAQ device dimensions. See the instructions
supplied with factory-accessory duct adapters.
WARNING
!
FIRE, CARBON MONOXIDE AND POISONING 
HAZARD
Failure  to  follow  this  warning  could  result  in fire,  personal  injury  or
death.
Never  operate  a furnace  without a filter or  filtration  device  installed.
Never  operate  a  furnace  with  filter  or  filtration  device  access  doors
removed.
PLENUM
OPENING
C
A
B
D
FLOOR
OPENING
DOWNFLOW
SUBBASE
SHEET METAL
PLENUM
FLOOR
OPENING
FURNACE
(OR COIL CASING
WHEN USED)
COMBUSTIBLE
FLOORING
APPROVED
COIL ASSEMBLY
OR 
COIL BOX
FURNACE
SHEET METAL
PLENUM
FLOOR
OPENING
COMBUSTIBLE
FLOORING
NOTICE
!
Design the duct system FIRST to determine how much pressure drop
may  be  allowed  in  the  filter  system.  See  the  Air  Ducts  section.
Excessive filter pressure  drop  often  compromises system airflow  and
duct performance, causes inadequate airflow to the furthest ends of the
duct system, as well as causes excess noise and higher than anticipated
electrical consumption.