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MAINTENANCE CYCLE
(Based on total operating hours or months of truck life cycle,
whichever comes first)
every 1 week 6 12 months
every 40 1000 2000 hours
Brake pedal
Pedal stroke and play I ←
Return stroke I ←
Linkages I* I ←
Parking brake
Braking performance I ←
Lever pull margin and operating force (if present) I ←
Parking switch operating condition (if present) I ←
Magnetic discs play, wear and cleaning (if present) I ←
Brake discs
Disc wear and damage I
MATERIAL HANDLING SYSTEM
Forks
Forks and stopper pins integrity and wear I ←
Alignment between left and right fork fingers I ←
Fork heels wear I ←
Welded portions cracking I ←
Mast and lift bracket
Welded portions deformation, damage, cracking I ←
Roller rotating condition, wear, damage I ←
Mast support bushing wear and damage I ←
Mast pads adjustment, wear, damage I ←
Roller pin wear and damage I ←
Mast and lift bracket fastening I ←
Fork carriage side, lower and upper pads condition I* I ←
Chains and chain wheels
Chain tension deformation, damage, slackness I* I ←
Chain lubrication I ←
Chain anchor bolt and nut abnormality I ←
Chain wheel wear and damage I ←
Chain wheel revolution I ←
Attachment (if present)
Abnormalities and mounting condition I ←
https://www.forkliftpdfmanuals.com/