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CIGWELD
Welding System
250 WELDSKILL
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CIGWELD 250 WELDSKILL - Page 34
66 pages
Manual
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5-2
Manual 0-5182
weldskill 250,
350 set up
Setup
Art# 0-09923_AD
Setup for MIG (GMA
W) Welding with
Gas Shielded Shielded MIG Wire
Setup for MIG (GMA
W) Welding
with Gas Gasless MIG Wire
300mm Wire spool installation
200mm Wire spool installation
Figure 5-1 WeldSkill 250 & 350 Setup and Spool Hub
33
35
Table of Contents
Main Page
Default Chapter
4
Table of Contents
4
Section 1:Arc Welding Safety Instructions and Warnings
7
Arc Welding Hazards
7
Safety Instructions
8
Principal Safety Standards
11
Declaration of Conformity
12
Section 2:Introduction
13
How to Use this Manual
13
Equipment Identification
13
Receipt of Equipment
13
Symbol Chart
14
Description
15
User Responsibility
15
Packaged Items
15
Duty Cycle
17
Weldskill 250 MIG Power Source Specifications
18
Weldskill 350 MIG Power Source Specifications
19
Weldskill 4R Wirefeeder Specifications
20
Optional Accessories
20
Section 3:Installation
21
Environment
21
Location
21
Ventilation
21
Mains Supply Voltage Requirements
21
Installation and Users Responsibility
22
Assessment of Area
22
Methods of Reducing Electromagnetic Emissions
22
Section 4:Operation
25
Power Source Front Panel
25
Power Source Internal Welding Controls
27
Wirefeeder Front Panel
30
Shielding Gas Regulator Operating Instructions
30
Section 5:Set up for the Weldskill 250 & 350 Power Source
33
Setup for the Weldskill 250 & 350 MIG Power Source
33
Wire Reel Brake
35
Setup for the Weldskill 250 & 350 MIG Power Source When Fitted with Wirefeeder
35
Wire Reel Brake
37
How to Lift WELDSKILL 4R Wirefeeder
38
Section 6:Basic Welding Guide
39
MIG (GMAW/FCAW) Basic Welding Technique
39
Basic Welding Guide
40
Section 7:Service
45
Routine Service and Calibration Requirements
45
Cleaning the Feed Rolls
47
Basic Troubleshooting
47
Solving Problems Beyond the Welding Terminals
47
Solving Problems Beyond the Welding Terminals - Porosity
47
Solving Problems Beyond the Welding Terminals - Inconsistent Wire Feed
48
Welding Problems
49
Power Source / Wirefeeder Problems
50
Appendix 1:Key Spare Parts
53
Appendix 2:Volt/Amp Curves
56
Appendix 3:Weldskill 250 Mig Power Source Circuit Diagram
57
Appendix 4:Weldskill 350 Mig Power Source Circuit Diagram
58
Appendix 5:4R Wirefeeder Circuit Diagram
59
Cigweld Limited Warranty
61
Warranty Schedule - January 2011
65
Global Customer Service Contact Information
65
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