CIGWELD TRANSMIG 180 - User Manual

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OPERATING MANUAL

TRANSMIG 180

MIG WELDING PLANT

Part Number 705180

719322

Issue 5

Nov 06, 96

Main Page

Table of Contents2
Introduction5
Safety5
Protective Filter Lenses5
Welding Protection6
User Responsibility6
Duty Cycle6
Table 1 - Filter Lens Size Verses Welding Current6
Figure 1 - Transmig 180 Duty Cycle Curve6
Specifications7
Power Source Specifications7
MIG Torch Specifications7
Wire Drive Specifications8
Plant Contents8
Optional Accessories8
Installation Recommendations9
Environment9
Location9
Ventilation9
Mains Supply Voltage Requirements9
Alternative Mains Supply Voltage Connection10
Wire Spool Hub Adjustment10
Standard 300Mm Spool Set-Up10
Figure 2 - Contactor Adjustment (Wire 7)10
Figure 3 - Input Terminal Block Adjustment (Wire 7A)10
Figure 4 - Standard 300Mm Spool Set-Up10
Handi 200Mm Spool Set-Up11
Mini 100Mm Spool Set-Up11
Setup for Transmig 18011
Figure 5 - Handi 200Mm Spool Set-Up11
Figure 6 - Mini 100Mm Spool Set-Up11
Figure 7 - MIG Torch and Polarity Connections12
Power Source Controls, Indicators and Features13
POWER on Light13
Voltage Control Switch13
OVER TEMPERATURE Light13
Wirespeed Control13
Burnback Adjustment14
Polarity Reversal Terminals14
Thermal Overload14
Whefeeder Driver Roller Pressure Adjustment14
Wire Spool Brake15
Tweco Mig Torch (717579) H15
Introduction15
Figure 8 MIG Torch Breakdown15
MIG Torch Components16
MIG Torch Consumable Parts16
Table 2 - MIG Torch Components16
Table 3 - MIG Torch Gas Diffusers16
Table 4 - MIG Torch Contact Tips16
Installing a New Wire Conduit17
Table 5 - MIG Torch Nozzles17
Table 6 - MIG Torch Conduit Liners17
MIG Torch Maintenance18
Basic Welding Technique18
Setting of the Power Source & Wirefeeder18
Position of MIG Torch18
Distance from the MIG Torch Nozzle to the Work Piece18
MIG Torch Travel Speed18
Electrode Wire Size Selection18
Figure 9 - MIG Torch Angle18
Routine Maintenance & Inspection19
Basic Troubleshooting19
Solving Problems Beyond the Welding Terminals19
Welding Problems21
Power Source Problems22
Key Spare Parts23
Transmig 180 Volt/Amp Curves24
Transmig 180 Circuit Diagrams24
Power Source24
Figure 10 - Transmig 180 Volt/Amp Curves24
Control PCB25

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CIGWELD TRANSMIG 180 Specifications

General

Brand	CIGWELD
Model	TRANSMIG 180
Category	Welding System
Language	English

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CIGWELD TRANSMIG 180 - User Manual

Table of Contents

CIGWELD TRANSMIG 180 Specifications

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